Suzuki Intruder VZ800 User Manual

ELECTRICAL SYSTEM 9-1
9
CONTENTS
ELECTRICAL SYSTEM
CAUTIONS IN SERVICING ..........................................................................9- 3
CONNECTOR..........................................................................................9- 3
COUPLER ...............................................................................................9- 3
CLAMP ....................................................................................................9- 3
FUSE .......................................................................................................9- 3
SEMI-CONDUCTOR EQUIPPED PART .................................................9- 4
BATTERY ................................................................................................9- 4
CONNECTING THE BATTERY...............................................................9- 4
WIRING PROCEDURE............................................................................9- 4
USING THE MULTI-CIRCUIT TESTER ..................................................9- 5
LOCATION OF ELECTRICAL COMPONENTS ...........................................9- 6
CHARGING SYSTEM ...................................................................................9- 8
TROUBLESHOOTING ............................................................................9- 8
INSPECTION ...........................................................................................9- 9
STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK
SYSTEM ........................................................................................................9-12
TROUBLESHOOTING ............................................................................9-12
STARTER MOTOR REMOVAL AND DISASSEMBLY...........................9-14
STARTER MOTOR INSPECTION...........................................................9-15
STARTER MOTOR REASSEMBLY........................................................9-15
STARTER RELAY INSPECTION............................................................9-16
SIDE STAND/IGNITION INTERLOCK SYSTEM PARTS
INSPECTION ...........................................................................................9-17
IGNITION SYSTEM .......................................................................................9-20
TROUBLESHOOTING ............................................................................9-20
INSPECTION ...........................................................................................9-22
SPEEDOMETER AND PILOT LAMP BOX ..................................................9-25
DESCRIPTION ........................................................................................9-25
SPEEDOMETER REMOVAL AND DISASSEMBLY...............................9-26
PILOT LAMP BOX REMOVAL AND DISASSEMBLY............................9-28
INSPECTION ...........................................................................................9-29
LAMPS ..........................................................................................................9-33
HEADLIGHT, BRAKE LIGHT/TAILLIGHT, LICENSE PLATE LIGHT
AND TURN SIGNAL LIGHT....................................................................9-33
RELAYS ........................................................................................................9-35
TURN SIGNAL/SIDE-STAND RELAY ....................................................9-35
STARTER RELAY...................................................................................9-35
FUEL PUMP RELAY ...............................................................................9-35
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)