Suzuki Intruder VZ800 User Manual

SHAFT DRIVE 4-21
FINAL GEAR CASE REASSEMBLY
Reassemble the final gear case in the reverse order of disas-
sembly. Pay attention to the following points.
• Install a new oil seal 1 and O-ring 2 to the bearing stopper.

• Install the bearing to the final drive bevel gear with the special
tool.
 09913-84510: Bearing installer

• Install the needle roller bearing for the final drive bevel gear
into the final gear case with the special tool.
 09913-75821 : Bearing installer
• Install the oil seal into the final gear case with the special tool.
 09913-70210: Bearing installer set (40 mm)

Use new O-ring and oil seat to prevent oil leakage.
When replacing the drive bevel gear, replace the
driven bevel gear also, as they must be replaced
together.
* Use a new oil seal to prevent oil leakage.
* Apply final gear oil to the lip of the oil seal.
* The lip and spring of the oil seal should face A to the
driven bevel gear side.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)