Suzuki Intruder VZ800 User Manual

PERIODIC MAINTENANCE 2-15
MAJOR ADJUSTMENT
• Remove the rear and front seats. (8-3)
• Remove the fuel tank. (6-3)
• Loosen the lock nut 1 of the throttle returning cable.
• Turn the returning cable adjuster 2 to obtain proper cable
play.
• Loosen the lock nut 3 of the throttle pulling cable.
• Turn the pulling cable adjuster 4 in or out until the throttle
cable play A should be 2.0 – 4.0 mm (0.08 – 0.16 in) at the
throttle grip.
• Tighten the lock nut 3 securely while holding the adjuster 4.
Throttle cable play A: 2.0 – 4.0 mm (0.08 – 0.16 in)
• While holding the throttle grip at the fully closed position,
slowly turn the returning cable adjuster 2 to obtain a slack of
1.0 mm (0.04 in).
• Tighten the lock nut 1 securely.

THROTTLE VALVE SYNCHRONIZATION
Inspect the throttle valve synchronization periodically.
(6-24)
EVAPORATIVE EMISSON CONTROL SYS-
TEM (FOR E-33 ONLY)
(11-9)
PAIR (AIR SUPPLY) SYSTEM
Inspect the PAIR (air supply) system periodically.
(11-5)
After the adjustment is completed, check that handle-
bar movement does not raise the engine idle speed
and that the throttle grip returns smoothly and auto-
matically.
Inspect initially at 1 000 km (600 miles, 2 months) (For
E-33 only) and every 12 000 km (7 500 miles, 24
months).
Inspect every 12 000 km (7 500 miles, 24 months).
Replace vapor hose every 4 years.
Inspect every 12 000 km (7 500 miles, 24 months).
1 mm
(0.04 in)
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)