Suzuki Intruder VZ800 User Manual

ENGINE 3-3
ENGINE REMOVAL AND INSTALLATION
ENGINE REMOVAL
Before taking the engine out of the frame, wash the engine
using a steam cleaner. Engine removal is sequentially explained
in the following steps. Reinstall the engine by reversing the
removal procedure.
• Drain engine oil. (2-11)
• Drain engine coolant. (2-17)
• Remove the seats. (8-3)
• Remove the fuel tank. ( 6-3)
• Disconnect the battery - lead wire and starter motor lead
wire.
• Remove the frame head covers 1.
• Remove the radiator. (7-4)
• Remove the left frame cover. (8-3)
• Remove the tool box and secondary gear case cover.
(2-16)
• Remove the secondary drive unit cover 2.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)