Suzuki Intruder VZ800 User Manual

PERIODIC MAINTENANCE 2-25
CHASSIS BOLT AND NUT
Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-26 for the loca-
tions of the following nuts and bolts on the motorcycle.)
Tighten initially at 1 000 km (600 miles, 2 months) and
every 6 000 km (4 000 miles, 12 months) thereafter.
ITEM N·m kgf-m lb-ft
1 Steering stem head nut 90 9.0 65.0
2 Steering stem nut 45 4.5 32.5
3 Front fork lower clamp bolt 30 3.0 21.5
4 Front fork upper clamp bolt 23 2.3 16.5
5 Front fork cap bolt 23 2.3 16.5
6 Front axle 65 6.5 47.0
7 Front axle pinch bolt 23 2.3 16.5
8 Handlebar holder set nut 45 4.5 32.5
9 Handlebar clamp bolt 23 2.3 16.5
0 Front brake master cylinder mounting bolt 10 1.0 7.0
A Front brake caliper mounting bolt 39 3.9 28.0
B Brake hose union bolt 23 2.3 16.5
C Caliper air bleeder valve 7.5 0.75 5.5
D Brake disc bolt 23 2.3 16.5
E Swingarm pivot bolt lock nut 100 10.0 72.5
F Torque link bolt and nut (Front) 35 3.5 25.5
G Torque link bolt and nut (Rear) 25 2.5 18.0
H Rear shock absorber mounting bolt/nut
(Upper & Lower)
50 5.0 36.0
I Rear cushion lever/rod mounting nut 78 7.8 57.5
J Rear axle nut 65 6.5 47.0
K Brake cam lever bolt 10 1.0 7.0
L Front footrest bracket mounting bolt 55 5.5 40.0
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)