Suzuki Intruder VZ800 User Manual

CHASSIS 8-43
INSPECTION AND DISASSEMBLY
SPACER
• Remove spacer from swingarm.
• Remove the spacers from the cushion lever.
• Inspect the spacers for any flaws or other damage. If any
defects are found, replace the spacers with new ones.
SWINGARM BEARING
Insert the spacer into swingarm cushion rod upper side bearing
and check the play to move the spacer up and down.
If excessive play is noted, replace the bearing with a new one.
Inspect the swingarm pivot bearing, its race and dust seal for
wear or damage. If any defects are found, replace the bearing
with a new one.
• Remove the swingarm pivot right side bearing plate 1 and
bearing races 2 by using a suitable bar and so on.
NOTE:
The swingarm pivot right side bearing and its plate are available
as one component.
• Remove the swingarm pivot bearing races by with the special
tool.
 09921-20240: Bearing remover set (30 mm)

• Remove the swingarm cushion rod upper side bearings by
with the special tool.
 09921-20240: Bearing remover set (17 mm)

The removed bearings must be replaced with new
ones.
The removed bearings must be replaced with new
ones.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)