Suzuki Intruder VZ800 User Manual

SHAFT DRIVE 4-17
FINAL GEAR SHIMS ADJUSTMENT
FINAL GEAR BEARING CASE SHIM CLEARANCE
• Install the final driven gear, shims (1 and 2) and final gear
bearing case to the final gear case.
• Tighten the final gear case bolts to the specified torque.
 Final gear case bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
NOTE:
It is not necessary to apply SUZUKI BOND “1207B” to the
matching surface at this stage.
• Measure the clearance between the shims and bearing. If it is
not within the specification, the shims must be changed.
Standard
 Final gear case shim clearance
Standard: 1.00 mm (0.039 in)
Shims 2 specifications
NOTE:
The shims 2 are available as a set (27327-34810).
Part No. Shim thickness
27327-34200 0.35 mm (0.014 in)
27327-34210 0.40 mm (0.016 in)
27327-34220 0.50 mm (0.020 in)
27327-34230 0.60 mm (0.024 in)
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)