Suzuki Intruder VZ800 User Manual

CHASSIS 8-57
Measure the runout using the dial gauge. If the runout exceeds
the service limit, replace the brake disc with a new one.
 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
 Brake disc runout
Service Limit: 0.3 mm (0.012 in)
• If either measurement exceeds the service limit, replace the
brake disc with a new one. (8-7 and -10)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
• Place a rag underneath the brake hose union bolt on the mas-
ter cylinder to catch any spilt brake fluid. Remove the brake
hose union bolt and disconnect the brake hose.

• Disconnect the front brake light switch lead wire 1.
• Remove the right rear view mirror 2 and master cylinder
assembly 3.
• Remove the brake lever 4 and front brake light switch 5.
Immediately wipe off any brake fluid contacting any
part of the motorcycle. The brake fluid reacts chemi-
cally with paint, plastics, rubber materials, etc., and
will damage them severely.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)