Suzuki Intruder VZ800 User Manual

ENGINE 3-65
ENGINE REASSEMBLY
Reassemble the engine in the reverse order of disassembly.
The following steps require special attention or precautionary
measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reas-
sembling.
SECONDARY DRIVE BEVEL GEAR
• Install the secondary drive bevel gear shim(s).
SHIM SELECTION 4-7
• Install the secondary drive bevel gear assembly and tighten
the retainer bolts to the specified torque.
NOTE:
Apply THREAD LOCK SUPER “1303” to the thread of the bolts.
99000-32030: THREAD LOCK SUPER “1303”
 Secondary drive gear bearing retainer bolt:
23 N·m (2.3 kgf-m, 16.5 lb-ft)
COUNTERSHAFT/DRIVESHAFT
• Install the countershaft assembly and driveshaft assembly.
• Install the over driving gear 1 and bush 2.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)