Suzuki Intruder VZ800 User Manual

CHASSIS 8-9
FRONT AXLE
Measure the front axle runout using the dial gauge. If the runout
exceeds the service limit, replace the front axle with a new one.
 09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block set (100 mm)
 Wheel axle runout
Service Limit: 0.25 mm (0.010 in)
TIRE 2-23
REASSEMBLY AND REMOUNTING
Reassemble and remount the front wheel in the reverse order of
removal and disassembly. Pay special attention to the following
points:
WHEEL BEARING
• Apply SUZUKI SUPER GREASE “A” to the bearings before
installing.
 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Install the wheel bearings with the used bearings and special
tool as described below.
 A 09941-34513: Bearing installer set
B 09913-70210: Bearing installer set (40 mm)

* First install the right wheel bearing, then install the
left wheel bearing.
* The sealed covers on the bearings must face to the
outside.
Left
Right
Clearance
Left
Right
Spacer
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)