Suzuki Intruder VZ800 User Manual

4-6 SHAFT DRIVE
SECONDARY GEAR SHIMS ADJUSTMENT
BACKLASH
• Install the secondary drive bevel gear assembly with the
removed shims and tighten the bolts to the specified torque.
 Secondary drive bevel gear bearing retainer bolt:
23 N·m (2.3 kgf-m, 16.5 lb-ft)
NOTE:
When replacing the secondary drive and driven bevel gears,
install the removed shims to the secondary drive bevel gear
assembly and tighten the bolts to the specified torque.
• Install the secondary driven bevel gear assembly with
removed shims, the driven bevel gear bearing and secondary
gear case.
NOTE:
Do not install the O-ring on the driven gear housing at this stage.
O-ring is installed after backlash and tooth contact are correct.
• Tighten the secondary bevel gear case bolts and secondary
driven bevel gear bolts to the specified torque.
 Secondary bevel gear case bolt:
22 N·m (2.2 kgf-m, 16.0 lb-ft)
Secondary driven bevel gear bolt:
23 N·m (2.3 kgf-m, 16.5 lb-ft)
NOTE:
* Hollow portion A of the secondary driven bevel gear assembly
faces inside.
* It is not necessary to apply SUZUKI BOND “1207B” to the
matching surface at this stage.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)