Suzuki Intruder VZ800 User Manual

CHASSIS 8-27
INSPECTION AND DISASSEMBLY
Inspect the removed parts for the following abnormalities.
* Handlebars distortion
* Race wear and brinelling
* Bearing wear or damage
* Abnormal noise of bearing
If any abnormal points are found, replace defective parts with
the new ones.
• Remove the steering stem lower bearing inner race with a
chisel.

• Drive out the steering stem bearing outer races (upper and
lower) using the steel rod.

REASSEMBLY AND REMOUNTING
Reassemble and remount the steering stem in the reverse order
of removal and disassembly. Pay attention to the following
points:
OUTER RACE
• Press in the upper and lower bearing outer races with the
special tools.
 09941-34513: Steering outer race installer set
INNER RACE
• Press in the lower bearing inner race with the special tool.
 09941-74911: Steering bearing installer
The removed bearing outer race must be replaced with
a new one.
The removed bearing outer race must be replaced with
a new one.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)