Suzuki Intruder VZ800 User Manual

CHASSIS 8-63
BRAKE SHOES
Check the brake shoe wear (2-21) and decide whether it
should be replaced or not.

REASSEMBLY AND REMOUNTING
BRAKE CAMSHAFT
• When installing the brake camshaft, apply SUZUKI SUPER
GREASE “A” to the camshaft and cam face.
 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Install the brake shoes with spring hooks faced inside.

BRAKE CAM LEVER
• Install the new O-ring and washer.
• Install the brake cam lever to the brake camshaft as shown.
• Tighten the brake cam lever bolt to the specified torque.
 Brake cam lever bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Install the rear wheel. (8-37)
• Adjust the rear brake pedal free travel. (2-21)
Replace the brake shoes as a set, otherwise braking
performance will be adversely affected.
Be careful not to apply too much grease to the cam
and pin. If grease gets on the lining, brake slippage
will result.
31
31
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)