Suzuki Intruder VZ800 User Manual

9-16 ELECTRICAL SYSTEM
• Apply a small quantity of SUZUKI MOLY PASTE to the arma-
ture shaft.
 99000-25140: SUZUKI MOLY PASTE
• Align the torque 1 on the brush holder with the groove 2 on
the housing end.
• Align the torque 3 on the brush holder with the mark 4 on
the starter motor case.
• Align the threaded parts 5 on the housing end.
• Apply a small quantity of THREAD LOCK to the starter motor
housing bolts.
 99000-32050: THREAD LOCK “1342”
• Apply SUZUKI SUPER GREASE “A” to the O-ring.
 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
STARTER RELAY INSPECTION
• Remove the seats. (8-3)
• Remove the battery.
• Remove the starter relay cover.
• Disconnect the starter motor lead wire 1, battery lead wire 2
and starter relay coupler 3.
• Remove the starter relay 4.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)