Suzuki Intruder VZ800 User Manual

SHAFT DRIVE 4-5
SECONDARY DRIVEN BEVEL GEAR
• Remove the bearing stopper with the special tool.
 09921-21820: Bearing retainer wrench
• Remove the oil seal 1 and O-ring 2.
INSPECTION
Inspect the removed parts for the following abnormalities.
* Drive and driven bevel gears damage or wear
* Improper tooth contact
* Abnormal noise of bearings
* Bearing damage or wear
* Oil seal damage or wear
* Output cam dog wear or damage
* Universal joint spline damage or wear
DAMPER SPRING
Measure the free length of the damper spring. If the length is
shorter than the service limit, replace the spring with a new one.
 Damper spring free length
Service limit: 58.5 mm (2.30 in)
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)