Suzuki Intruder VZ800 User Manual

SERVICING INFORMATION 10-39
TIGHTENING TORQUE
ENGINE
ITEM N·m kgf-m lb-ft
Rocker arm shaft 27 2.7 19.5
Cylinder head cover bolt 6 mm 10 1.0 7.0
8 mm 25 2.5 18.0
Cylinder head bolt and nut
8 mm
Initial 10 1.0 7.0
Final 25 2.5 18.0
10 mm
Initial
25 2.5 18.0
Final
38 3.8 27.5
Cam sprocket bolt 15 1.5 11.0
Cam chain tension adjuster mounting bolt 10 1.0 7.0
Cam chain tensioner bolt 10 1.0 7.0
Primary drive gear bolt 95 9.5 68.5
Clutch spring set bolt 10 1.0 7.0
Clutch sleeve hub nut 60 6.0 47.0
Driveshaft bolt 65 6.5 44.2
Secondary drive gear shaft nut 105 10.5 76.0
Secondary gear case bolt Initial 15 1.5 11.0
Final 22 2.2 16.0
Generator rotor bolt 160 16.0 115.5
Starter clutch allen bolt 26 2.6 19.0
Crankcase bolt 6 mm 11 1.1 8.0
8 mm
Initial 15 1.5 11.0
Final 22 2.2 16.0
Conrod cap nut
Initial
25 2.5 18.0
Final
51 5.1 37.0
Oil pressure regulator 28 2.8 20.0
Oil pump mounting bolt 11 1.1 8.0
Oil pressure switch 14 1.4 10.0
Oil drain plug 21 2.1 15.0
Rocker arm valve adjuster bolt 15 1.5 11.0
Oil plug 6 mm 6.0 0.6 4.3
8 mm 18 1.8 13.0
10 mm 15 1.5 11.0
14 mm 23 2.3 16.5
16 mm 35 3.5 25.5
Engine mounting bolt 79 7.9 57.0
Engine mounting bracket bolt 23 2.3 16.5
Frame mounting bolt/nut
8 mm
23 2.3 16.5
10 mm
50 5.0 36.0
Exhaust pipe clamp bolt 23 2.3 16.5
Muffler mounting bolt 23 2.3 16.5
Speed sensor rotor bolt 100 10.0 72.5
Spark plug 18 1.8 13.0
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)