Suzuki Intruder VZ800 User Manual

4-10 SHAFT DRIVE
REASSEMBLY
SECONDARY DRIVEN BEVEL GEAR
• Apply grease to the lip of oil seal.
 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Tighten the bearing stopper to the specified torque with the
special tool.
 Bearing stopper: 105 N·m (10.5 kgf-m, 76.0 lb-ft)
 09921-21820: Bearing retainer wrench
SECONDARY DRIVE BEVEL GEAR
Reassemble the secondary drive bevel gear in the reverse order
of disassembly. Pay attention to the following points.
• When installing a new circlip, pay attention to the direction of
the snap ring. Fit the snap ring to the side where the thrust is,
as shown in the illustration. The rounded side should be
against the output cam dog surface.

INSTALLATION
SECONDARY DRIVEN BEVEL GEAR/SECONDARY DRIVE
BEVEL GEAR
• Refer to the engine reassembly sections.
Engine reassembly 3-65
Thrust
Sharp edge
* Never reuse a snap ring. After a snap ring has been
removed from a shaft, it should be discarded and a
new circlip must be installed.
* When installing a new snap ring, do not expand the
end gap larger than required to slip the circlip over
the shaft.
* After installing a snap ring, make sure that it is com-
pletely seated in its groove and securely fitted.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)