Suzuki Intruder VZ800 User Manual

CHASSIS 8-17
REASSEMBLY AND REMOUNTING
Reassemble and remount the front fork in the reverse order of
removal and disassembly. Pay attention to the following points:
OIL SEAL AND DUST SEAL
• Install the dust seal, oil seal stopper ring, oil seal and oil seal
retainer onto the inner tube.
1 Dust seal
2 Oil seal stopper ring
3 Oil seal
4 Oil seal retainer

• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
• Insert the inner rod/damper rod (cartridge) into the inner tube
with the gasket 1 fitted, apply the damper rod bolt 2.
• Apply THREAD LOCK to the damper rod bolt.
 99000-32050: THREAD LOCK “1342” (USA)
 99000-32110: THREAD LOCK SUPER “1322” (Others)

* When installing the oil seal to outer tube, be careful
not to damage the oil seal lip.
* Do not use solvents for washing to prevent oil seal
damage.
* Apply fork oil to the Anti-friction metals and lip of the
oil seal.
* Make sure that the oil seal stopper ring has been fit-
ted securely.
Replace the gasket with a new one.
(Others)
(USA)
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)