Suzuki Intruder VZ800 User Manual

CHASSIS 8-1
8
CHASSIS
CONTENTS
EXTERIOR PARTS ........................................................................................8- 3
REMOVAL ...............................................................................................8- 3
REMOUNTING ........................................................................................8- 4
FRONT WHEEL .............................................................................................8- 5
CONSTRUCTION ....................................................................................8- 5
REMOVAL AND DISASSEMBLY ...........................................................8- 7
INSPECTION ...........................................................................................8- 8
REASSEMBLY AND REMOUNTING......................................................8- 9
FRONT FORK ................................................................................................8-12
CONSTRUCTION ....................................................................................8-12
REMOVAL AND DISASSEMBLY ...........................................................8-13
INSPECTION ...........................................................................................8-16
REASSEMBLY AND REMOUNTING......................................................8-17
HANDLEBAR.................................................................................................8-21
CONSTRUCTION ....................................................................................8-21
REMOVAL AND DISASSEMBLY ...........................................................8-22
REASSEMBLY AND REMOUNTING......................................................8-22
STEERING .....................................................................................................8-24
CONSTRUCTION ....................................................................................8-24
REMOVAL AND DISASSEMBLY ...........................................................8-25
INSPECTION AND DISASSEMBLY .......................................................8-27
REASSEMBLY AND REMOUNTING......................................................8-27
STEERING TENSION ADJUSTMENT ....................................................8-30
REAR WHEEL ...............................................................................................8-31
CONSTRUCTION ....................................................................................8-31
REMOVAL ...............................................................................................8-33
DISASSEMBLY .......................................................................................8-34
INSPECTION AND DISASSEMBLY .......................................................8-35
REASSEMBLY AND REMOUNTING......................................................8-36
REAR SUSPENSION.....................................................................................8-38
CONSTRUCTION ....................................................................................8-38
REMOVAL ...............................................................................................8-40
INSPECTION AND DISASSEMBLY .......................................................8-43
REASSEMBLY ........................................................................................8-45
REMOUNTING ........................................................................................8-46
REAR SHOCK ABSORBER DISPOSAL................................................8-49
SUSPENSION SETTING.........................................................................8-49
FRONT BRAKE .............................................................................................8-50
CONSTRUCTION ....................................................................................8-50
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)