Suzuki Intruder VZ800 User Manual

2-16 PERIODIC MAINTENANCE
CLUTCH
• Loosen the lock nut 1.
• Turn in the adjuster 2 all the way into the clutch lever assem-
bly.
• Remove the left frame cover. (8-3)
• Remove the secondary gear case cover 3.
• Remove the clutch release cover 4.
• Loosen the lock nut 3 and turn out the adjusting screw 4 two
or three rotations.
• From that position, slowly turn in the adjusting screw 4 to feel
resistance.
• From this position, turn out the adjusting screw 4 1/4 rota-
tions, and tighten the lock nut 3.
• Loosen the lock nut 5, and turn the cable adjuster 6 to
obtain 10 – 15 mm (0.4 – 0.6 in) of free play A at the clutch
lever end.
• Tighten the lock nut 5.
• Tighten the lock nut 1.
 Clutch lever play A: 10 – 15 mm (0.4 – 0.6 in)
Clutch release screw: 1/4 turn out
Inspect every 6 000 km (4 000 miles, 12 months).
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)