Suzuki Intruder VZ800 User Manual

6-20 FUEL SYSTEM AND THROTTLE BODY
• Install the fuel delivery pipe joint hose 6 to the delivery pipes.
• Tighten the fuel delivery pipe hose mounting screws to the
specified torque.
 Fuel delivery pipe joint hose mounting screw:
3.5 N·m (0.35 kgf-m, 2.5 lb-ft)
THROTTLE BODY INSTALLATION
Installation is in the reverse order of removal. Pay attention to
the following points:
• Connect the TP sensor lead wire coupler 1.

TP sensor lead wire coupler: Black
• Connect the throttle pulling cable 2 and throttle returning
cable 3 to the throttle cable drum.
• Loosen each throttle cable lock-nut.
• Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance is 0 – 2 mm (0 – 0.08 in).
• Tighten each lock-nut.
• Adjust the throttle cable play.
Refer to page 2-14 and -15 for details.
• Install the air cleaner box and tighten the throttle body clamp
screws as shown in the illustration. (10-19)
TP sensor lead wire coupler and STP sensor lead wire
coupler resemble each other very closely in external
appearance.
Make sure to check the color of coupler before install-
ing.
0 – 2 mm
(0 – 0.08 in)
0 – 2 mm
(0 – 0.08 in)
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)