Suzuki Vinson LT-A500F User Manual

8-14 ELECTRICAL SYSTEM
• Disassemble the starter motor, as shown.
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Housing end (outside)
Brush holder
Brush spring
Brush terminal set
O-ring
Starter motor case
O-ring
Armature
Washer set
Housing end (inside)
O-ring
STARTER MOTOR INSPECTION
CARBON BRUSHES
Inspect the carbon brushes for abnormal wear, cracks, or
smoothness in the brush holder.
If any damages are found, replace the brush assembly with a
new one.
COMMUTATOR
Inspect the commutator for discoloration, abnormal wear or
undercut ®.
If abnormal wear is found, replace the armature with a new
one.
If the commutator surface is discolored, polish it with #400
sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator © with a saw
blade.
ARMATURE COIL INSPECTION
Check for continuity between each segment and between each
segment and the armature shaft using the multi circuit tester.
If there is no continuity between the segments or there is conti-
nuity between the segments and shaft, replace the armature
with a new one.
1TS5LI 09900-25008: Multi circuit tester set
Tester knob indication: Continuity test (•))))

Suzuki Vinson LT-A500F Specifications

General

Brand	Suzuki
Model	Vinson LT-A500F
Category	Offroad Vehicle
Language	English