FRONT WHEEL
4-14
5. Install:
● Front brake calipers
WARNING
EWA15B1009
Make sure the brake cable is routed properly.
6. Install:
● Front brake caliper bracket bolt “1”
EAS21990b
Installing the front wheel (XP500A)
1. Lubricate:
● Oil seal lips
2. Install:
● Front wheel
● Front wheel axle
● Front wheel axle pinch bolt
NOTE:
Align the slot in the sensor housing with the pro-
jection of the front fork before assembly.
CAUTION:
ECA14470
Make sure there are no foreign materials in
the wheel hub. Foreign materials cause dam-
age to the inner sensor rotor and wheel sen-
sor.
3. Tighten:
● Front wheel axle “1”
Use the damper rod holder “2”
● Front wheel axle pinch bolt “3”
CAUTION:
ECA15B1018
Before tightening the wheel axle pinch bolt,
push down hand on the handlebar several
times and check if the front fork rebounds
smoothly.
4. Install:
● Front wheel sensor “1”
● Front wheel sensor lead holder
● Brake caliper “2”
● Brake hose holder
Front brake caliper bracket bolt
40 Nm (4.0 m•kg, 29 ft•lb)
Recommended lubricant
Lithium-soap-based grease
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Front wheel axle
59 Nm (5.9 m•kg, 43 ft•lb)
Front wheel axle pinch bolt
23 Nm (2.3 m•kg, 17 ft•lb)
Front wheel sensor bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Front brake caliper bolt
40 Nm (4.0 m•kg, 29 ft•lb)
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