Yamaha 2007 XP500 - Chassis Tightening Torques

TIGHTENING TORQUES
2-19
EAS20350
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty Tightening torque Remarks
Upper bracket pinch bolt M8 2 30 Nm (3.0 m•kg, 22 ft•lb)
Steering stem nut M22 1 110 Nm (11.0 m•kg, 80 ft•lb)
Lower ring nut M25 1 20 Nm (2.0 m•kg, 14 ft•lb)
See
NOTE.
Front fork cap bolt M38 1 24 Nm (2.4 m•kg, 17 ft•lb)
Lower bracket pinch bolt M8 4 23 Nm (2.3 m•kg, 17 ft•lb)
Front fender M6 4 7 Nm (0.7 m•kg, 5.1 ft•lb)
Damper rod assembly bolt M10 2 23 Nm (2.3 m•kg, 17 ft•lb)
Upper handlebar holder M8 4 23 Nm (2.3 m•kg, 17 ft•lb)
Brake hose holder and upper
bracket
M6 1 7 Nm (0.7 m•kg, 5.1 ft•lb)
Brake hose union bolt M10 8 30 Nm (3.0 m•kg, 22 ft•lb)
Brake master cylinder holder M6 4 10 Nm (1.0 m•kg, 7.2 ft•lb)
Master cylinder reservoir cap M4 8 1 Nm (0.1 m•kg, 0.7 ft•lb)
Handlebar grip end M16 2 26 Nm (2.6 m•kg, 19 ft•lb)
Engine mounting front mounting nut
(upper)
M12 1 87 Nm (8.7 m•kg, 63 ft•lb)
Engine mounting front mounting bolt
(lower)
M10 2 48 Nm (4.8 m•kg, 35 ft•lb)
Engine mounting rear mounting nut M12 1 87 Nm (8.7 m•kg, 63 ft•lb)
Front wheel axle M14 1 59 Nm (5.9 m•kg, 43 ft•lb)
Front wheel axle pinch bolt M8 1 23 Nm (2.3 m•kg, 17 ft•lb)
Rear wheel axle nut M14 1 100 Nm (10.0 m•kg, 72 ft•lb)
Rear wheel axle pinch bolt M8 1 17 Nm (1.7 m•kg, 12 ft•lb)
Front brake caliper bracket M10 2 40 Nm (4.0 m•kg, 29 ft•lb)
Front brake caliper retaining bolt M10 2 27 Nm (2.7 m•kg, 19 ft•lb)
Front brake disc M8 6 18 Nm (1.8 m•kg, 13 ft•lb)
Rear brake caliper bracket M10 2 40 Nm (4.0 m•kg, 29 ft•lb)
Rear brake caliper retaining bolt M10 2 27 Nm (2.7 m•kg, 19 ft•lb)
Rear brake disc M8 6 18 Nm (1.8 m•kg, 13 ft•lb)
Rear wheel drive hub M10 4 69 Nm (6.9 m•kg, 50 ft•lb)
Rear brake lock lever cable holder M8 1 22 Nm (2.2 m•kg, 16 ft•lb)
Brake caliper bleed screw M7 2 6 Nm (0.6 m•kg, 4.3 ft•lb)
Rear wheel sensor (XP500A) M8 1 30 Nm (3.0 m•kg, 22 ft•lb)
Front wheel sensor (XP500A) M8 1 30 Nm (3.0 m•kg, 22 ft•lb)
LS
LT
LS
LT
LT