Yamaha 2007 XP500 User Manual

CLUTCH
5-47
EAS25150
CHECKING THE CLUTCH HOUSING
1. Check:
● Clutch housing dogs “1”
Damage/pitting/wear → Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
EAS25160
CHECKING THE CLUTCH BOSS
1. Check:
● Clutch boss splines
Damage/pitting/wear → Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS25170
CHECKING THE PRESSURE PLATE
1. Check:
● Clutch boss splines
Damage/pitting/wear → Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS15B4286b
CHECKING THE WEIGHT
1. Check:
● Weight
Cracks/wear/scaling/chipping → Replace.
Out of specification → Replace.
Clutch spring height “c”
4.70 mm (0.19 in)
Minimum height
4.40 mm (0.17 in)
Clutch spring height “b”
3.30 mm (0.13 in)
Minimum height
2.9 mm (0.11 in)
Weight outside diameter
16.0 mm (0.63 in)
Limit: 15.5 mm (0.61 in)

Yamaha 2007 XP500 Specifications

General

Displacement	499 cc
Compression Ratio	11.0:1
Fuel System	Fuel Injection
Ignition	TCI
Front Suspension	Telescopic fork
Rear Suspension	Swingarm
Front Tire	120/70-15
Rear Tire	160/60-15
Seat Height	800mm
Wheelbase	1, 580 mm
Length	2, 230mm
Width	775 mm
Engine Type	Liquid-cooled, 4-stroke
Transmission	Automatic
Front Brake	Dual disc
Rear Brake	Single disc
Fuel Tank Capacity	15 liters