To Next Page

To Previous Page

ENGINE

ENGINE REMOVAL ...................................................................................... 5-1

INSTALLING THE ENGINE..................................................................... 5-5

CAMSHAFTS................................................................................................. 5-6

REMOVING THE CAMSHAFTS.............................................................. 5-8

CHECKING THE CAMSHAFTS .............................................................. 5-9

CHECKING THE TIMING CHAIN GUIDES............................................. 5-10

CHECKING THE TIMING CHAIN TENSIONER...................................... 5-11

INSTALLING THE CAMSHAFTS ............................................................ 5-11

CYLINDER HEAD.......................................................................................... 5-14

REMOVING THE CYLINDER HEAD....................................................... 5-15

CHECKING THE CYLINDER HEAD ....................................................... 5-15

INSTALLING THE CYLINDER HEAD ..................................................... 5-15

VALVES AND VALVE SPRINGS.................................................................. 5-17

REMOVING THE VALVES...................................................................... 5-18

CHECKING THE VALVES AND VALVE GUIDES .................................. 5-18

CHECKING THE VALVE SEATS............................................................ 5-20

CHECKING THE VALVE SPRINGS........................................................ 5-21

CHECKING THE VALVE LIFTERS......................................................... 5-22

INSTALLING THE VALVES .................................................................... 5-22

CYLINDER AND PISTONS........................................................................... 5-25

REMOVING THE PISTON ...................................................................... 5-26

CHECKING THE CYLINDERS AND PISTONS ...................................... 5-26

CHECKING THE PISTON RINGS........................................................... 5-27

CHECKING THE PISTON PIN................................................................ 5-28

INSTALLING THE PISTONS AND CYLINDERS .................................... 5-28

GENERATOR AND STARTER CLUTCH...................................................... 5-30

REMOVING THE A.C. MAGNETO ROTOR............................................ 5-32

CHECKING THE STARTER CLUTCH.................................................... 5-32

INSTALLING THE A.C. MAGNETO ROTOR .......................................... 5-33

ELECTRIC STARTER................................................................................... 5-35

CHECKING THE STARTER MOTOR ..................................................... 5-37

ASSEMBLING THE STARTER MOTOR................................................. 5-38

INSTALLING THE STARTER MOTOR ................................................... 5-38

OIL PUMP...................................................................................................... 5-39

CHECKING THE OIL PUMP ................................................................... 5-41

CHECKING THE RELIEF VALVE ........................................................... 5-41

CHECKING THE OIL DELIVERY PIPES ................................................ 5-42

CHECKING THE OIL STRAINER ........................................................... 5-42

CHECKING THE OIL PUMP DRIVE CHAIN........................................... 5-42

ASSEMBLING THE OIL PUMP............................................................... 5-42

Yamaha 2007 XP500 User Manual

Questions and Answers: