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Yamaha 2007 XP500 - Assembling the Front Brake Calipers; Installing the Front Brake Calipers

Yamaha 2007 XP500
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FRONT BRAKE
4-30
2. Check:
Brake caliper brackets 1
Cracks/damage Replace.
EAS22410
ASSEMBLING THE FRONT BRAKE
CALIPERS
WARNING
EWA13620
Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake com-
ponents as they will cause the piston seals
to swell and distort.
Whenever a brake caliper is disassembled,
replace the brake caliper piston seals.
1. Install:
Brake caliper piston seal 1
Dust seal 2
Brake caliper piston 3
2. Install:
Brake caliper bracket
EAS22440
INSTALLING THE FRONT BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
1. Install:
Brake caliper 1
(temporarily)
Copper washers
Brake hose 2
Union bolt 3
WARNING
EWA13530
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to CABLE
ROUTING on page 2-35.
CAUTION:
ECA14170
When installing the brake hose onto the
brake caliper 1, make sure the brake pipe
a touches the projection b on the brake
caliper.
2. Remove:
Brake caliper
Recommended fluid
DOT 4
1
New
New
Brake caliper bracket bolt
40 Nm (4.0 mkg, 29 ftlb)
Brake hose union bolt
30 Nm (3.0 mkg, 22 ftlb)
T
R
.
.
New
T
R
.
.
2
1
3
a

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