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Yamaha 2007 XP500 User Manual

Yamaha 2007 XP500
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STEERING HEAD
4-66
EAS23110
REMOVING THE LOWER BRACKET
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
Upper bracket
3. Remove:
Lock washer 1
Upper ring nut 2
Rubber washer 3
Lower ring nut 4
(with the steering nut wrench)
WARNING
EWA13730
Securely support the lower bracket so that
there is no danger of it falling.
EAS23120
CHECKING THE STEERING HEAD
1. Wash:
Bearings
Bearing races
2. Check:
Bearings 1
Bearing races 2
Damage/pitting Replace.
3. Replace:
Bearings
Bearing races
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the bearing races from the steering
head pipe with a long rod 1 and hammer.
b. Remove the bearing race from the lower
bracket with a floor chisel 2 and hammer.
c. Install a new rubber seal and new bearing
races.
CAUTION:
ECA14270
If the bearing race is not installed properly,
the steering head pipe could be damaged.
NOTE:
Always replace the bearings and bearing races
as a set.
Whenever the steering head is disassembled,
replace the rubber seal.
Steering nut wrench
90890-01403
Spanner wrench
YU-33975
Ring nut wrench
90890-01268
Spanner wrench
YU-01268
Recommended cleaning solvent
Kerosene

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Yamaha 2007 XP500 Specifications

General IconGeneral
Displacement499 cc
Compression Ratio11.0:1
Fuel SystemFuel Injection
IgnitionTCI
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front Tire120/70-15
Rear Tire160/60-15
Seat Height800mm
Wheelbase1, 580 mm
Length2, 230mm
Width775 mm
Engine TypeLiquid-cooled, 4-stroke
TransmissionAutomatic
Front BrakeDual disc
Rear BrakeSingle disc
Fuel Tank Capacity15 liters

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