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Yamaha 2007 XP500 - Removing the A.C. Magneto Rotor; Checking the Starter Clutch

Yamaha 2007 XP500
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GENERATOR AND STARTER CLUTCH
5-32
EAS24530
REMOVING THE A.C. MAGNETO ROTOR
1. Remove:
A.C. magneto rotor cover
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
A.C. magneto rotor nut 1
Spacer 2
NOTE:
While holding the A.C. magneto rotor 3 with
the rotor holding tool 4, loosen the pickup coil
rotor bolt.
Do not allow the sheave holder to touch the
projection on the A.C. magneto rotor.
3. Remove:
A.C. magneto rotor 1
(with the flywheel puller set 2)
Woodruff key
NOTE:
Remove the A.C. magneto rotor 1 using the
flywheel puller.
Center the flywheel puller over the A.C. mag-
neto rotor. Make sure after installing the hold-
ing bolts that the clearance between the
flywheel puller and the A.C. magneto rotor is
the same everywhere. If necessary, one hold-
ing bolt maybe turned out slightly to adjust the
flywheel pullers position.
CAUTION:
ECA15B1038
Cover the crankshaft end with the box
wrench for protection.
EAS24570
CHECKING THE STARTER CLUTCH
1. Check:
Starter clutch
Damage/wear Replace.
2. Check:
Starter clutch idle gear
Starter clutch drive gear
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B

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