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Yamaha 2007 XP500 User Manual

Yamaha 2007 XP500
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CAMSHAFTS
5-10
4. Measure:
Camshaft-journal-to-camshaft-cap clearance
Out of specification Measure the camshaft
journal diameter.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the camshaft into the cylinder head
(without the dowel pins and camshaft caps).
b. Position a strip of Plastigauge® 1 onto the
camshaft journal as shown.
c. Install the dowel pins and camshaft caps.
NOTE:
Tighten the camshaft cap bolts in stages and in
a crisscross pattern, working from the inner
caps out.
Do not turn the camshaft when measuring the
camshaft journal-to-camshaft cap clearance
with the Plastigauge®.
d. Remove the camshaft caps and then mea-
sure the width of the Plastigauge® 1.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Measure:
Camshaft journal diameter a
Out of specification Replace the camshaft.
Within specification Replace the cylinder
head and the camshaft caps as a set.
EAS23950
CHECKING THE TIMING CHAIN GUIDES
The following procedure applies to all of the
camshaft sprockets and timing chain guides.
1. Check:
Camshaft sprocket
More than 1/4 tooth wear a Replace the
camshaft sprockets and the timing chain as a
set.
Camshaft-journal-to-cam-
shaft-cap clearance
0.0200.054 mm (0.00080.0021
in)
Camshaft cap bolt
10 Nm (1.0 mkg, 7.2 ftlb)
T
R
.
.
Camshaft journal diameter
22.96722.980 mm
(0.90420.9047 in)

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Yamaha 2007 XP500 Specifications

General IconGeneral
Displacement499 cc
Compression Ratio11.0:1
Fuel SystemFuel Injection
IgnitionTCI
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front Tire120/70-15
Rear Tire160/60-15
Seat Height800mm
Wheelbase1, 580 mm
Length2, 230mm
Width775 mm
Engine TypeLiquid-cooled, 4-stroke
TransmissionAutomatic
Front BrakeDual disc
Rear BrakeSingle disc
Fuel Tank Capacity15 liters

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