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Yamaha 2007 XP500 User Manual

Yamaha 2007 XP500
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RADIATOR
6-3
EAS26390
CHECKING THE RADIATOR
1. Check:
Radiator fins
Obstruction Clean.
Apply compressed air to the rear of the radi-
ator.
Damage Repair or replace.
NOTE:
Straighten any flattened fins with a thin,
flat-head screwdriver.
2. Check:
Radiator hoses
Radiator pipes
Cracks/damage Replace.
3. Measure:
Radiator cap opening pressure
Below the specified pressure Replace the
radiator cap.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the radiator cap tester 1 and radiator
cap tester adapter 2 to the radiator cap 3.
b. Apply the specified pressure for ten seconds
and make sure there is no drop in pressure.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
4. Check:
Radiator fan
Damage Replace.
Malfunction Check and repair.
Refer to COOLING SYSTEM on page 8-29.
EAS15B4458
CHECKING THE OIL COOLER
1. Check:
Oil cooler
Cracks/damage Replace.
2. Check:
Oil cooler inlet hose
Oil cooler outlet hose
Cracks/damage/wear Replace.
EAS26400
INSTALLING THE OIL COOLER AND
RADIATOR
1. Clean:
Mating surfaces of the oil cooler and the
crankcase
(with a cloth dampened with lacquer thinner)
2. Install:
O-ring
Oil cooler 1
Oil cooler bolt 2
Oil filter cartridge
Radiator cap opening pressure
107.9137.3 kPa (15.619.9 psi)
(1.081.37 kgf/cm
2
)
Radiator cap tester
90890-01325
Radiator pressure tester
YU-24460-01
Radiator cap tester adapter
90890-01352
Radiator pressure tester adapter
YU-33984
Oil cooler bolt
63 Nm (6.3 mkg, 45 ftlb)
Oil filter cartridge
17 Nm (1.7 mkg, 12 ftlb)
Oil filter wrench
90890-01469
Oil filter wrench
YM-01469
T
R
.
.
T
R
.
.

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Yamaha 2007 XP500 Specifications

General IconGeneral
Displacement499 cc
Compression Ratio11.0:1
Fuel SystemFuel Injection
IgnitionTCI
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front Tire120/70-15
Rear Tire160/60-15
Seat Height800mm
Wheelbase1, 580 mm
Length2, 230mm
Width775 mm
Engine TypeLiquid-cooled, 4-stroke
TransmissionAutomatic
Front BrakeDual disc
Rear BrakeSingle disc
Fuel Tank Capacity15 liters

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