Yamaha 2007 XP500 User Manual

CLUTCH
5-48
EAS15B4586b
ASSEMBLING THE CLUTCH
1. Lubricate:
● Friction plates
● Clutch plates
(with the recommended lubricant)
2. Install:
● Clutch boss
● Primary drive gear
● Clutch boss nut “1”
3. Tighten:
● Clutch boss nut
NOTE:
While holding the clutch boss “2” with the clutch
holding tool “3”, tighten the clutch boss nut.
4. Install:
● Clutch damper spring 1 “1”
● Clutch plate 2 “2”
● Friction plate “3”
● Clutch plate 1 “4”
EAS15B4286c
INSTALLING THE CLUTCH
1. Install:
● Clutch assembly “1”
● Clutch assembly nut “2”
NOTE:
● Align the “a” and “b” during reassembly.
● While holding the clutch assembly with the ro-
tor holding tool “3”, tighten the clutch assembly
nut.
Recommended lubricant
Engine oil
Clutch boss nut
90 Nm (9.0 m•kg, 65 ft•lb)
Universal clutch holder
90890-04086
YM-91042
T
R
.
.
1
2
3
A. Engine side
Clutch boss nut
65 Nm (6.5 m•kg, 47 ft•lb)
Rotor holding tool
90890-01235
Universal magneto & rotor holder
YU-01235
T
R
.
.

Yamaha 2007 XP500 Specifications

General

Displacement	499 cc
Compression Ratio	11.0:1
Fuel System	Fuel Injection
Ignition	TCI
Front Suspension	Telescopic fork
Rear Suspension	Swingarm
Front Tire	120/70-15
Rear Tire	160/60-15
Seat Height	800mm
Wheelbase	1, 580 mm
Length	2, 230mm
Width	775 mm
Engine Type	Liquid-cooled, 4-stroke
Transmission	Automatic
Front Brake	Dual disc
Rear Brake	Single disc
Fuel Tank Capacity	15 liters