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Yamaha 2007 XP500 User Manual

Yamaha 2007 XP500
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FRONT FORK
4-59
EAS22960
REMOVING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
front wheel is elevated.
2. Loosen:
Upper bracket pinch bolt 1
Cap bolt 2
Lower bracket pinch bolt 3
WARNING
EWA13640
Before loosening the upper and lower brack-
et pinch bolts, support the front fork leg.
3. Remove:
Front fork leg
EAS22980
DISASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Remove:
Dust seal 1
Oil seal clip 2
(with a flat-head screwdriver)
CAUTION:
ECA14180
Do not scratch the inner tube.
NOTE:
Do not remove the fork leg protector from the
outer tube.
If the front fork leg protector must be removed,
always install a new one.
2. Drain:
Fork oil
NOTE:
Stroke the outer tube several times while drain-
ing the fork oil.
3. Remove:
Damper rod assembly bolt
Copper washer
NOTE:
While holding the damper rod assembly with the
damper rod holder 1 and T-handle 2, loosen
the damper rod assembly bolt.
Damper rod holder
90890-01460
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326

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Yamaha 2007 XP500 Specifications

General IconGeneral
Displacement499 cc
Compression Ratio11.0:1
Fuel SystemFuel Injection
IgnitionTCI
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front Tire120/70-15
Rear Tire160/60-15
Seat Height800mm
Wheelbase1, 580 mm
Length2, 230mm
Width775 mm
Engine TypeLiquid-cooled, 4-stroke
TransmissionAutomatic
Front BrakeDual disc
Rear BrakeSingle disc
Fuel Tank Capacity15 liters

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