REAR BRAKE
4-41
NOTE:
Align the projection “c” on the piston side of the
brake pad with the lower recess in the brake cal-
iper piston.
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5. Lubricate:
● Rear brake caliper retaining bolts
CAUTION:
ECA15B1019
● Do not allow grease to contact the brake
pads.
● Remove any excess grease.
6. Install:
● Rear brake caliper retaining bolt
7. Install:
● Rear brake caliper bracket bolts
8. Check:
● Brake fluid level
Below the minimum level mark “a” → Add the
recommended brake fluid to the proper level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-22.
9. Check:
● Brake pedal operation
Soft or spongy feeling → Bleed the brake
system.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM (XP500)” on page 3-24.
EAS22590
REMOVING THE REAR BRAKE CALIPER
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
● Nut “1”
● Rear brake lock lever cable “2”
● Pin “3”
● Spring “4”
● Union bolt “5”
● Copper washers “6”
● Brake hose “7”
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
EAS22630
DISASSEMBLING THE REAR BRAKE
CALIPER
1. Remove:
● Brake caliper piston “1”
● Dust seal “2”
● Brake caliper piston seal “3”
A. Up
B. Down
Recommended lubricant
Lithium-soap-based grease
Rear brake caliper retaining bolt
27 Nm (2.7 m•kg, 20 ft•lb)
Rear brake caliper bracket bolts
40 Nm (4.0 m•kg, 29 ft•lb)
c
A
B
T
R
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T
R
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2
4
3
1
7
5
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