Yamaha 2007 XP500 User Manual

FRONT BRAKE
4-27
d. Measure the brake disc deflection.
e. If out of specification, repeat the adjustment
steps until the brake disc deflection is within
specification.
f. If the brake disc deflection cannot be brought
within specification, replace the brake disc.
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6. Install:
● Front wheel
Refer to “FRONT WHEEL” on page 4-6.
EAS22260
REPLACING THE FRONT BRAKE PADS
NOTE:
When replacing the brake pads, it is not neces-
sary to disconnect the brake hose or disassem-
ble the brake caliper.
1. Remove:
● Front brake caliper retaining bolts “1”
● Brake caliper “2”
2. Remove:
● Brake pad springs “1”
● Brake pads “2”
● Brake pad shims “3”
● Brake pad spring “4”
3. Measure:
● Brake pad wear limit “a”
Out of specification → Replace the brake
pads as a set.
4. Install:
● Brake pad spring “1”
● Brake pad springs “2”
● Brake pad shims “3”
● Brake pads “4”
NOTE:
Always install new brake pads and a new brake
pad spring as a set.
Brake pad lining thickness (inner)
6.2 mm (0.24 in)
Limit
0.8 mm (0.03 in)
Brake pad lining thickness (outer)
6.2 mm (0.24 in)
Limit
0.8 mm (0.03 in)
1
2
33
4
1

Yamaha 2007 XP500 Specifications

General

Displacement	499 cc
Compression Ratio	11.0:1
Fuel System	Fuel Injection
Ignition	TCI
Front Suspension	Telescopic fork
Rear Suspension	Swingarm
Front Tire	120/70-15
Rear Tire	160/60-15
Seat Height	800mm
Wheelbase	1, 580 mm
Length	2, 230mm
Width	775 mm
Engine Type	Liquid-cooled, 4-stroke
Transmission	Automatic
Front Brake	Dual disc
Rear Brake	Single disc
Fuel Tank Capacity	15 liters