15
ExternalChargerRepairsELECTRICVEHICLE-BATTERYCHARGER
2791
Figure15-9TerminalBlockCoverMountingTabs
TERMINALBLOCKCOVERINSTALLATION
WARNING
•Theterminalblockcover(3)ontheDCterminalblock(4)mustbeinstalledproperlytocomplywithUL
code.ThiscoverpreventswaterexposureandpreventsashortacrosstheDCterminals.
1.Aligncover(3)withterminalblock(4)andpushontoblockuntiltabslockintoplace.
DCCORDANDSTRAINRELIEFREMOVAL
1.DisconnectDCcord(1)fromvehicle.
2.DisconnectACcord(2)fromACoutlet.
3.Removetwotorxscrews(5)securingstrainrelief(6)tocharger.
4.Removeterminalblockcover(3).SeeTerminalBlockCoverRemovalonpage15-19.
5.Removetorxscrew(7)securingeachDCcordwiretoterminalblock(4).
DCCORDANDSTRAINRELIEFINSTALLATION
1.AttachDCcordwhitewiretopositiveterminal(+)andblackwiretonegativeterminal(–)withtorxscrews(7).See
followingNOTE.Tightenscrews(7)to39.8in·lb(4.5N·m).
NOTE:Thepositivesymbol(+)andnegativesymbol(–)aremoldedintotheterminalblockforeasyidentication.
2.Installterminalblockcover(3).SeeTerminalBlockCoverInstallationonpage15-20.
3.Securestrainrelief(6)tochargerwithtorxscrews(5).Tightenscrews(5)to27in·lb(3.1N·m).
HANDLEREMOVAL
Removetorxscrews(8)securinghandle(9)tocharger.
Page15-202019PrecedentVillager2MaintenanceandServiceManual
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