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SECTION19—GASOLINEVEHICLE-ELECTRICAL

COMPONENTS

GasolineVehicle-ElectricalComponents

DANGER

•SeeGeneralWarningsonpage1-2.

WARNING

•SeeGeneralWarningsonpage1-2.

STARTER/GENERATOR

TESTINGTHESTARTER/GENERATOR

SeeTestProcedure12–Starter/Generator(StarterFunction)onpage18-25.

SeeTestProcedure11–Starter/Generator(GeneratorFunction)onpage18-25.

STARTER/GENERATORREMOVAL

1.Disconnectbatteryandsparkplugwire(s).SeeDisconnectingtheBattery-GasolineVehiclesonpage1-3.

2.PlacetheneutrallockoutswitchintheMAINTENANCEposition.Accesstheenginecompartmentbyremoving

theseatorraisingthecargobed.

3.Disconnectthewiresfromthestarter/generator(1)(Figure19-14,Page19-13).

4.Loosenthepivotnuts(7)andbolts(5)(Figure19-13,Page19-12).

5.Removetheadjustmentnut(4),washer(6)andadjustmentbolt(1)(Figure19-13,Page19-12).Lowerthe

starter/generatorandremovethebelt(2)fromthepulley.

6.Supportthestarter/generatorsothatwhenthepivotbolts(5)areremovedthestarter/generatorwillnotfall.

Removethetwopivotnuts(7)andbolts(5)fromthemountingbracket.

7.Removethestarter/generator.

DISASSEMBLYOFTHESTARTER/GENERATORTOSERVICETHEBRUSHES

1.Removethetwobolts(20)andpullcommutatorendcover(23)freeofstarter/generatorhousing(24)(Figure

19-1,Page19-2).SeefollowingNOTE.

NOTE:Ifthebrushesarenotremoved,contactbetweenthebrushesandcommutatorasthecommutatorendcoveris

beingremovedorinstalledcoulddamagethebrushes.Liftthebrushspringsoutofthenotchesinthebrushes

andpullthebrushesbackfromthecenterofthecommutatorendcover.Thespringswillrestonthesidesof

thebrushesandhelppreventthemfromslidingtowardsthecenterofthecover(Figure19-5,Page19-4).

2.Removebrushcovers(29and30),terminalhardware(25),brushsprings(28),andbrushes(27)(Figure19-2,

Page19-2).SeefollowingNOTE.

NOTE:Tocleanandinspectthearmature/commutatorandthebearings,seeDisassemblyoftheStarter/Generator

toServicetheArmature/Commutatoronpage19-4.

2019PrecedentVillager2MaintenanceandServiceManualPage19-1

Club Car Precedent Villager 2 User Manual

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