Club Car Precedent Villager 2 User Manual

WHEELBRAKEASSEMBLIESBrakeClusterRemovalandInstallation
6
BRAKECLUSTERREMOVALANDINSTALLATION
SeeGeneralWarningsonpage1-2.SeealsoAsbestosDustWarningonpage6-1.
BRAKECLUSTERREMOVAL
1.ElectricVehicle:Disconnectthebatteriesanddischargethecontroller.SeeDisconnectingtheBatteries–
ElectricVehiclesonpage1-4.
GasolineVehicle:Disconnectbatteryandsparkplugwire(s).
SeeDisconnectingtheBattery-GasolineVehiclesonpage1-3.
2.Placechocksatthefrontwheelsandloosenthelugnutsontherearwheels.Lifttherearofthevehiclewitha
chainhoistoroorjack.Placejackstandsundertheaxletubestosupportthevehicle.SeeWARNING“Lift
onlyoneend...”inGeneralWarningsonpage1-2.
3.Gainaccesstothepedalgroupbyremovingtheoormatandaccesspanel.SeePedalGroupRemoval
onpage5-1.
4.Loosenthetwojamnuts(1and3)oneithersideofturnbuckle(2)(Figure6-1,Page6-2).Notethattheforward
jamnut(1)isaleft-handthread.Threadeachnutapproximately1/2inch(12.7mm)awayfromtheturnbuckle.
5.Loosenturnbuckle(2)toreleasetensionontheequalizerbracket(4)thatpullsontheheadsofthebrakecables.
6.Removelugnutsandrearwheelsandthenthebrakedrums.
NOTE:Whenservicingvehicleswithself-adjustingbrakeswithbadlywornbrakeshoesandwhenthedrumscannot
beremovedbynormalmethods,performStep7ofBrakeShoeRemovalonpage6-1,thencontinue
withthisprocedure.
Althoughstep7belowallowseasieraccesstothebrakeshoes,itisnotimperativetodosoinorderto
removethebrakeshoes.
7.Forelectricvehicles:Removetheaxleshaft.
Forgasolinevehicles:Removethewheelhubassembly.SeeRearHubRemoval,Section24,Page24-4.
8.Removebowtielockingpin(13)andclevispin(12)frombrakecable(Figure6-17,Page6-10).
9.Removefourbolts(11)andlocknuts(10)thatmountthebrakeassemblytothetransaxle(Figure6-17,Page
6-10).
10.Removebrakeassemblyfromtransaxle.
2019PrecedentVillager2MaintenanceandServiceManualPage6-9

Club Car Precedent Villager 2 Specifications

General

Brand	Club Car
Model	Precedent Villager 2
Category	Golf Cars
Language	English