FINAL REDUCTION
Apply engine oil to a new final gear shaft oil seal
[1]
lip.
Do
not
insert the oil
Install the oil seal with the flat side facing the rear wheel
seal too
far.
side
so
that the depth from the final reduction case
surface
is
1.0 - 1.4 mm (0.04 - 0.06 in) using the special
tools.
TOOLS:
[2]
Driver
[3] Attachment, 51.5
mm
077 49-0010000
07946-3290000
Assemble the final reduction case (page 13-12).
FINAL REDUCTION CAS ASSEM LY
13-12
Apply engine oil to each gear tooth and each bearing
sliding area
of
shaft.
Install the final gear shaft
[1
].
Install the countershaft [2] into the counter gear [3]
while aligning the countershaft splines with the counter
gear splines and install them to the left crankcase.
Install the dowel pins [4] and a new gasket [5].
Set the rear brake cable
[1]
in
position.
Install the final reduction case
[2],
case bolts [3], drain
bolt
[4]
and a new sealing washer [5].
Tighten the final reduction case bolts and drain bolt
in
a
crisscross pattern to the specified torque.
TORQUE:23
N·m
(2.3 kgf·m, 17
lbMt)
Install the following:
- VS sensor protector (page 21-16)
- Rear brake shoes (page 18-10)
- Rear wheel (page 18-6)
- Clutch/driven pulley (page 12-20)
Fill
the final reduction case with the recommended
oil
(page 3-16).
1.0
-1.4
mm
(0.04 - 0.06
in)
~
·~;
[3]
[4]/[5]
tit
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