6 FRONT AXLE
~
P G
11900P40120
82410·
82710·
82910 WSM, 12271
Clearance between Differential Pinion Shaft and
Differential Pinion
1.
Measure the differential pinion shaft
0.0.
2.
Measure the differential pinion 1.0., and calculate the clearance.
3.
If the clearance exceeds the allowable limit, replace faulty parts.
Factory spec.
0.038 to 0.068 mm
Clearance between
0.00150 to 0.00268 in.
differential pinion shaft
0.17 mm
and differential pinion
Allowable limit
0.0067 in.
Differential pinion shaft
Factory spec.
9.972 to 9.987 mm
0.0.
0.39260 to 0.39312 in.
Differential side gear I.D.
Factory spec.
10.025 to 10.040 mm
0.39469 to 0.39528 in.
11900840210
Backlash between Differential Pinion and Differential Side
Gear
1.
Set a dial gauge (lever type)
on
a tooth of the differential pinion.
2.
Fix the differential side gear, and move the differential pinion to
measure the backlash.
3.
If the measurement exceeds the factory specifications, adjust
with the differential side gears shims.
8acklash between
0.1
to 0.3 mm
differential pinion and
Factory spec.
0.004 to 0.012 in.
differential side gear
(Reference)
• Thickness of adjusting
shims:
0.8
mm
(0.031 in.), 1.0
mm
(0.039 in.), 1.2 mm (0.047 in.)
11900840220
Turning Torque of Spiral Bevel Pinion Shaft
1.
Cramp the spiral bevel pinion shaft assembly to the vise and
tighten the staking nut.
2.
Measure the turning torque of bevel pinion shaft.
3.
If
the turning torque
is
not within the factory specifications, adjust
with the lock nut.
0.8 to 1.0
N·m
Turning torque
Factory spec.
0.08 to 0.10 kgf·m
0.59
to
0.73 ft-Ibs
• NOTE
• After turning force adjustment, be sure to stake the lock nut.
12270860160
6-S24