6 FRONT AXLE
00000F10120
82410·
82710·
82910 WSM, 12271
Free Length of Bi-speed Turn Spring
1.
Measure the free length of the spring with vernier calipers.
2.
If the measurement
is
less than the allowable limit, replace
it.
Factory spec.
32.5 to 32.6 mm
Free length (A) of bi-
1.280 to 1.283 in.
speed turn spring (short)
Allowable limit
28.5 mm
1.22 in.
Factory spec.
52.0 mm
Free length (A) of bi-
2.047 in.
speed turn spring (long)
Allowable limit
45.5 mm
1.791 in.
12271860350
00000F10130
Working Load of Bi-speed Turn Spring
1.
Put the spring
on
the spring tester and compress
it
to the
specified length.
2.
Read the compression load on the gauge.
3.
If the measurement
is
less than the allowable limit, replace
it.
Load 1613 N / 25.5 mm
Factory spec.
164.5 kgf /
25.5 mm
Working load of bi-speed
362.7 Ibs
/1.00
in.
turn spring (short)
Load
1411
N / 25.5 mm
Allowable limit
143.9 kgf /
25.5 mm
317.4 Ibs / 1.00 in.
Load 86.3 N
/35.0
mm
Factory spec. 8.8 kgf / 35.0 mm
Working load of bi-speed
19.4 Ibs
/1.378
in.
turn spring (long)
Load 75.5 N / 35.0 mm
Allowable limit 7.7 kgf
/35.0
mm
17.0 Ibs / 1.378 in.
12271860360
Clutch Disc Wear and Friction Plate Wear
1.
Measure the thickness of the clutch disc and friction plate (steel
plate) with vernier calipers.
2.
If
the thickness
is
less than the allowable limit, replace
it.
(When reassembling)
• After keeping clutch discs
in
transmission oil for several seconds
and apply transmission oil to friction plate, reassembling them
in
order.
Factory spec.
1.7to
1.9 mm
0.067 to 0.075 in.
Thickness of clutch disc
Allowable limit
1.4mm
0.055 in.
Factory spec.
0.95 to 1.05 mm
Thickness of friction
0.037 to 0.075 in.
plate
Allowable limit
0.8mm
0.0315 in.
12271860370
6-828
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