wsm M6060 - Shuttle Clutch Pack; Shaft and Gear

TRANSMISSION
M6060, M7060, WSM
2-S59
[3] SHUTTLE CLUTCH PACK
Clearance between Internal Circlip and Belleville Washer
(Cupped Spring Washer)
1. Measure the clearance between internal circlip and belleville
washer (cupped spring washer) with a feeler gauge while
applying specified force.
Specified force: 176 to 294 N (18 to 29.9 kgf, 39.6 to 66.0 lbf)
2. 3-points are measured, and the smallest value is assumed to be
clearance.
3. If the clearance exceeds the allowable limit, measure the
thickness of clutch disc and steel plate with vernier calipers.
4. If the thickness is less than the allowable limit, replace them.
5. Remeasure to make sure the correct clearance.
NOTE
• Clearance between internal circlip and belleville washer
(cupped spring washer) is adjusted by two kinds of clutch
discs with different thickness. Therefore, use the one of the
same thickness when you change clutch disc.
(Reference)
• There are two kinds of thickness of clutch discs.
• Thickness of plate and disc.
9Y1210828TRS0099US0
[4] SHAFT AND GEAR
Side Clearance of 1st Shaft
1. Measure the side clearance "L" between external circlip (1) and
adjusting collar (2).
2. If clearance "L" exceeds the factory specification, adjust the
clearance using adjusting collar (2).
(Reference)
• Thickness of adjusting collar (2)
3.00 mm (0.118 in.) [Code No.: 3C001-28410]
3.2 mm (0.126 in.) [Code No.: 3C001-28420]
3.4 mm (0.134 in.) [Code No.: 3C001-28430]
3.6 mm (0.142 in.) [Code No.: 3C001-28441]
9Y1210828TRS0100US0
Clearance between
internal circlip and
belleville washer
(cupped spring washer)
Factory specification
1.8 to 2.0 mm
0.071 to 0.079 in.
Allowable limit
3.6 mm
0.142 in.
Steel plate Factory specification
3.1 to 3.3 mm
0.122 to 0.130 in.
Pressure plate Factory specification
4.42 to 4.58 mm
0.174 to 0.180 in.
Clutch disc
(3C151-23030)
Factory specification
3.30 to 3.40 mm
0.130 to 0.133 in.
Clutch disc
(3C151-23130)
Factory specification
3.15 to 3.25 mm
0.124 to 0.127 in.
Clearance "L" between
external circlip and collar
Factory specification
0.2 mm
0.0078 in.
or less
(1) External Circlip
(2) Adjusting Collar
L: Clearance
KiSC issued 08, 2013 A