Note
Make sure that no wiring is damaged when the windscreen is cut out. If wires are damaged, the windscreen
must be renewed.
– Slide protective foil - V.A.G 1474/19- between windscreen
-1- and dash panel.
– Pull end of cutting cord -2- through adhesive sealant into inside
of vehicle using awl - V.A.G 1474/2- .
– Secure inside end of cutting cord against falling out using pull
handle - V.A.G 1351/1- -3-.
– Insert cutting cord -2- into window flange with aid of tube -1-.
– Place cutting cord along periphery of window.
– Ensure that cutting cord lies under window in corners.
– Secure other end of cord to reel device - V.A.G 1654 A- .
– Position reel device - V.A.G 1654 A- in “position I”.
– Reposition reel device - V.A.G 1654 A- as necessary and cut
window free.
– Use wedge to press cutting cord against window glass while
cutting in order to have clearance at window flange and dash
panel.
1.6 Installing windscreen
Preparing old undamaged window for glazing ⇒ page 335 .
Preparing new window for glazing ⇒ page 335 .
Preparing body flange for glazing ⇒ page 336 .
Installation instructions ⇒ page 338
Minimum curing period ⇒ page 341
Passat 2011 ➤ , Passat Variant 2011 ➤
General body repairs, exterior - Edition 06.2019
1. Flush bonded windows 325
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