PROCEDURE
1 Use the applicable grade of emery paper (005, Figure 13-9) related to the quantity of
metal you want to remove.
Fig 13-9 HP fuel pipe - grind
002003004
006
00555
001
005
007
002
009
003
004
3.0 mm
008
2 Put the stencil (001) on the emery cloth (005).
3 Use a pencil or a ball pen to make the inner shape.
4 Cut out accurately the shape.
5 Attach the emery cloth shape to the grinding tool (007) with the countersunk screw
(008).
6 Remove the claw from the end of the HP fuel pipe (004).
7 Attach the HP fuel pipe (004) to a vice in a horizontal position.
8 Attach the hexagon nut (003) to the HP fuel pipe (004).
9 Turn the hexagon nut (003) to the threaded end of the HP fuel pipe (004).
10 Attach the screw-on sleeve (002) to the HP fuel pipe (004).
11 Lock the screw-on sleeve (002) to the HP fuel pipe (004) with the hexagon nut (003).
12 Attach the grinding tool (007) to the hand-drill (006).
13 Put the hand drill (006) and grinding tool (007) accurately into the screw-on sleeve
(002).
14 Adjust the speed of the hand-drill (006) to a maximum of 500 rpm.
15 Use light pressure and operate the hand-drill (006) for approximately five seconds.
16 Regularly remove unwanted material from the grinding tool (007).
17 Remove the grinding tool (007) from the screw-on sleeve (002).
18 Use a low-pressure air supply to remove unwanted material from the HP fuel pipe (004).
X72DF
AA00-8733-00AAA-655A-A
Maintenance Manual HP fuel pipe (fuel rail to injection valve) - grind the sealing face
Winterthur Gas & Diesel Ltd.
- 749 - Issue 002 2020-10
To Next Page
General
