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EG–223

TROUBLESHOOTING

EG0EL–01

When the malfunction code is not confirmed in the diagnostic trouble code check and the problem still cannot

be confirmed in the basic inspection, then proceed to this step and perform troubleshooting according to the

numbers in the order given in the table below.

EG–8

–ENGINE TROUBLESHOOTING ENGINE MECHANICAL

Engine Mechanical2
Preparation4
Sst (Special Service Tools)4
Ssm (Service Special Materials)7
Troubleshooting8
Tune–Up11
Engine Coolant Inspection11
Check Engine Coolant Level at Reservoir Tank11
Check Engine Coolant Quality11
Clean Air Filter12
Inspect Air Filter12
High–Tension Cords Inspection12
Air Filter Inspection12
Generator Drive Belt Inspection13
Valve Clearance Inspection and Adjustment13
Remove Emission Control Valve Set14
Disconnect Hoses14
Disconnect Ground Straps14
Disconnect Lh Engine Wire Harness15
Disconnect Rh Engine Wire Harness15
Adjust Valve Clearance16
Set No.1 Cylinder to Tdc/Compression16
Remove Cylinder Head Covers16
Reinstall Cylinder Head Covers18
Reconnect Rh Engine Wire Harness18
Reconnect Lh Engine Wire Harness19
Reinstall Air Intake Chamber19
Reconnect Hydraulic Motor Pressure Pipe20
Reinstall Egr Pipe20
Reconnect Ground Straps20
Reconnect Hoses20
Reinstall Emission Control Valve Set21
Reinstall V–Bank Cover21
Idle And/Or 2,500 Rpm Co/Hc Check25
Start Engine25
Check Co/Hc Concentration at Idle25
Compression Check27
Remove V–Bank Cover27
Remove Spark Plugs27
Check Cylinder Compression Pressure27
Reinstall Spark Plugs28
Timing Belt Components29
Remove Washer Tank30
Disconnect Cable from Negative Terminal of Battery30
Disconnect Engine Coolant Reservoir Hose30
Timing Belt Removal30
Remove Generator Drive Belt31
Remove Ps Drive Belt31
Slightly Jack up Engine31
Timing Belt Inspection37
Inspect Idler Pulleys38
Inspect Timing Belt Tensioner38
Temporarily Install Timing Belt39
Install No.1 Idler Pulley39
Install Crankshaft Timing Pulley39
Timing Belt Installation39
Install Crankshaft Pulley40
Install No.2 Idler Pulley40
Install Lh Camshaft Timing Pulley40
Set Timing Belt Tensioner43
Install Timing Belt Tensioner43
Check Valve Timing43
Install Engine Rh Mounting Bracket44
Install No.2 Timing Belt Cover44
Install Generator Drive Belt45
Install and Adjust Ps Drive Belt45
Install Rh Engine Mounting Stay45
Install No.2 and No.3 Rh Engine Mounting Stays46
Install Engine Coolant Reservoir Tank46
Cylinder Heads47
Cylinder Heads Removal49
Remove Front Exhaust Pipe49
Remove Iac Valve50
Remove Throttle Body50
Remove Egr Valve and Vacuum Modulator50
Remove Egr Pipe50
Remove Valves60
Cylinder Heads Disassembly60
Remove Valve Lifters and Shims60
Cylinder Head Components Inspection, Cleaning and Repair61
Clean Top of Pistons and Top of Block61
Remove Gasket Material61
Clean Valve Guide Bushings61
Inspect Cylinder Heads for Flatness62
Inspect Cylinder Head for Cracks62
Clean Valves62
Inspect Valve Stems and Guide Bushings62
Install Valves71
Cylinder Heads Assembly71
Install Spark Plug Tubes71
Install Valve Lifters and Shims72
Cylinder Heads Installation73
Install Lh Engine Hanger74
Install Ps Pump Bracket74
Assembly Exhaust Camshafts74
Install Camshafts75
Install Intake Camshaft of RH Cylinder Head75
Install Exhaust Camshaft of RH Cylinder Head76
Install Intake Camshaft of LH Cylinder Head77
Install Camshaft Oil Seals78
Check and Adjust Valve Clearance78
Install Exhaust Camshaft of LH Cylinder Head78
Install Cylinder Head Covers79
Install No.3 Timing Belt Cover79
Install Rh Exhaust Manifold80
Install Oil Dipstick80
Install Lh Exhaust Manifold80
Install Intake Manifold81
Install Water By–Pass Outlet81
Install Rh Delivery Pipe and Injectors81
Install Lh Delivery Pipe and Injectors82
Install Air Pipe82
Connect Rh Engine Wire Harness83
Install No.1 Egr Cooler83
Install Air Intake Chamber83
Install No.2 Fuel Pipe84
Connect Hoses84
Install Water Outlet84
Install Cylinder Head Rear Plate84
Install Egr Pipe85
Install Egr Valve and Vacuum Modulator85
Install Emission Control Valve Set85
Connect Lh Engine Wire Harness85
Install Iac Valve86
Install V–Bank Cover86
Connect Front Exhaust Pipe86
Cylinder Block88
Engine Removal88
Remove Cruise Control Actuator90
Disconnect Ps Acv95
Remove Ps Pump Without Disconnecting Hoses95
Disconnect Lh Engine Mounting Insulator95
Disconnect Fr Engine Mounting Insulator96
Disconnect Rr Engine Mounting Insulator96
Remove Engine Mounting Absorber96
Remove No.2 Rh Engine Mounting Bracket97
Remove Fr Engine Mounting Insulator97
Remove Rr Engine Mounting Insulator97
Remove Engine and Transaxle Assembly from Vehicle97
Components98
Preparation for Disassembly99
Remove Oil Pressure Switch99
Remove Engine Coolant Drain Cock99
Remove No.2 Idler Pulley Bracket100
Remove Water By–Pass Pipe100
Remove Knock Sensors100
Cylinder Block Disassembly101
Remove Rear Oil Seal Retainer101
Check Connecting Rod Thrust Clearance101
Remove Connecting Rod Caps and Check Oil Clearance101
Check Crankshaft Thrust Clearance104
Remove Main Bearing Cap and Check Oil Clearance104
Inspect Top Surfaces of Cylinder Block for Flatness107
Clean Cylinder Block107
Remove Crankshaft107
Cylinder Block Inspection107
Inspect Cylinder for Vertical Scratches108
Inspect Cylinder Bore Diameter108
Remove Cylinder Ridge108
Piston and Connecting Rod Assy Disassembly109
Check Fit between Piston and Piston Pin109
Remove Piston Rings109
Disconnect Connecting Rod from Piston109
Clean Piston110
Piston and Connecting Rod Inspection110
Inspect Piston111
Inspect Piston Oil Clearance111
Inspect Piston Ring Groove Clearance112
Inspect Piston Ring End Gap112
Inspect Connecting Rod113
Inspect Piston Pin Fit113
Inspect Connecting Rod Alignment113
Inspect Piston Pin Oil Clearance113
Inspect Connecting Rod Bolts115
Bore and Hone Cylinders to Calculated Dimensions116
Keep Oversized Pistons116
Calculate Amount to Bore Cylinder116
Boring of Cylinder116
Crankshaft Inspection and Repair117
Inspect Crankshaft for Runout117
Inspect Main Journals and Crank Pins117
Crankshaft Oil Seals Replacement118
Replace Crankshaft Front Oil Seal118
Replace Crankshaft Rear Oil Seal119
Piston and Connecting Rod Assembly120
Assemble Piston and Connecting Rod120
Install Piston Rings120
Install Bearings121
Cylinder Block Assembly122
Install Main Bearings122
Install Upper Thrust Washers122
Install Main Bearing Cap and Lower Thrust Washers122
Install Piston and Connecting Rod Assemblies123
Install Connecting Rod Caps124
Install Rear Oil Seal Retainer125
Install Knock Sensors126
Install Water By–Pass Pipe126
Install No.2 Idler Pulley Bracket126
Post Assembly126
Install Engine Coolant Drain Cock127
Install Oil Pressure Switch127
Install Rear End Plate128
Install Flywheel128
Engine Installation129
Install Rr Engine Mounting Insulator129
Install Fr Engine Mounting Insulator129
Assemble Engine and Transaxle129
Connect Fr Engine Mounting Insulator130
Install Engine Mounting Absorber130
Connect Rr Engine Mounting Insulator131
Connect Lh Engine Mounting Insulator131
Install Ps Pump131
Connect Hydraulic Cooling Fan Pressure Hose131
Connect Ps Acv132
Install Front Exhaust Pipe132
Install A/C Compressor132
Connect Engine Wire to Cabin132
Connect Vacuum Hoses133
Connect Wires and Connectors134
Install Starter134
Connect Fuel Inlet Hose134
Install Clutch Release Cylinder134
Exhaust System Components138
Service Specifications139
Service Data139
Torque Specifications141
Emission Control Systems144
System Purpose144
Recommended Tools144
Equipment144
Layout and Schematic Drawing146
Positive Crankcase Ventilation (Pcv) System147
Pcv Valve Inspection148
Pcv Hoses and Connections Inspection148
Evaporative (Evap) Emission Control System149
Fuel Vapor Lines, Fuel Tank and Tank Cap Inspection150
Charcoal Canister Inspection150
Visually Inspect Lines and Connections150
Visually Inspect Fuel Tank150
Inspect Check Valve151
Check Valve Inspection151
Check Tvv by Blowing Air into Pipe151
Tvv Inspection151
Exhaust Gas Recirculation(Egr) System152
Egr System Inspection153
Check and Clean Filter in Egr Vacuum Modulator153
Check Tvv with Cold Engine153
Check Tvv and Egr Vacuum Modulator with Hot Engine153
Egr Vacuum Modulator Inspection154
Egr Valve Inspection154
Check Egr Valve154
Check Egr Vacuum Modulator Operation154
Exhaust Pipe Assembly Inspection156
Three–Way Catalytic Converter (Twc) System156
Three–Way Catalytic Converter Inspection157
Heat Insulator Inspection157
Three–Way Catalytic Converter Replacement157
Check for Dents or Damage157
Sfi System159
Fuel System160
Air Induction System160
Electronic Control System160
Operation Fuel System161
Precautions When Handling Oxygen Sensor166
Maintenance Precautions166
In Event of Engine Misfire166
Precautions When Connecting Gauge166
If Vehicle Is Equipped with Mobile Radio System (Ham, Cb, Etc.)167
Fuel Pump System Circuit171
On–Vehicle Inspection171
Check Fuel Pump Operation171
Check Fuel Pressure172
Fuel Pump Removal and Inspection175
Inspect Fuel Pump Resistance175
Remove Fuel Pump Lead Wire176
Inspect Fuel Pump Operation176
Remove Floor Service Hole Cover176
Fuel Pump Disassembly177
Remove Fuel Pump from Fuel Pump Bracket177
Remove Fuel Sender Gauge from Fuel Pump Bracket177
Remove Fuel Pump Filter from Fuel Pump178
Remove Connector178
Install Connector178
Install Fuel Pump Filter to Fuel Pump178
Install Floor Service Hole Cover179
Install Fuel Pump Bracket Assembly to Fuel Tank179
Fuel Pump Installation179
Cold Start Injector On–Vehicle Inspection180
Cold Start Injector Removal180
Inspect Resistance of Cold Start Injector180
Cold Start Injector Inspection182
Inspect Injection of Cold Start Injector182
Cold Start Injector Installation183
Inspect Leakage183
Install Cold Start Injector183
Connect Cold Start Injector Pipe183
Fuel Pressure Regulator On–Vehicle Inspection184
Fuel Pressure Regulator Removal184
Fuel Pressure Regulator Installation185
Disconnect Vacuum Sensing Hose185
Remove Fuel Pressure Regulator185
Install Fuel Pressure Regulator185
Injectors187
Inspect Injector Operation187
Inspect Injector Resistance187
Injectors Removal188
Inspect Injector Injection192
Remove Rh Delivery Pipe and Injectors192
Remove Air Pipe with Hoses192
Injectors Inspection192
Injectors Installation194
Install Injectors to Delivery Pipes194
Install Air Pipe with Hoses195
Connect Fuel Inlet and Return Hoses196
Connect Hydraulic Motor Pressure Pipe197
Connect Ground Straps197
Fuel Tank and Lines Components199
Fuel Lines and Connections Inspection200
Precautions200
Volume Air Flow Meter On–Vehicle Inspection201
Volume Air Flow Meter Removal201
Inspect Resistance of Volume Air Flow Meter201
Volume Air Flow Meter Inspection202
Volume Air Flow Meter Installation203
Throttle Body On–Vehicle Inspection204
Inspect Throttle Body204
Inspect Throttle Position Sensor204
Terminals204
Idl-E2204
Vta-E2204
VC-E2204
- Inspect and Adjust Dash Pot (Dp)205
- Inspect Throttle Opener206
- Throttle Body Removal207
- Throttle Body Inspection208
- Clean Throttle Body208
- Inspect Throttle Valve208
- Throttle Body Installation210
- Install Throttle Body210
- Connect Hoses to Throttle Body210
- Inspect Iac Valve Resistance211
- Iac Valve211
- Check for Operating Sound from Iac Valve211
- Inspect Air Assist System212
- Iac Valve Removal212
- Iac Valve Inspection213
- Inspect Iac Valve Operation213
- Iac Valve Installation214
- Intake Air Control Valve (Iacv) On–Vehicle Inspection215
- Inspect Iacv215
- Iacv Removal215
- Iacv and Components Inspection217
- Iacv Installation218
- Connect Hoses to Iacv218
- Connect Cold Start Injector (No.2 Fuel Pipe)219
- Electronic Parts Location220
- Sfi Main Relay221
- Sfi Main Relay Inspection221
- Inspect Relay Continuity221
- Inspect Relay Operation221
- Circuit Opening Relay222
- Circuit Opening Relay Removal and Installation222
- Circuit Opening Relay Inspection223
- Inspect Resistance of Cold Start Injector Time Switch224
- Cold Start Injector Time Switch Inspection224
- Cold Start Injector Time Switch224
- Engine Coolant Temperature Sensor225
- Engine Coolant Temperature Sensor Inspection225
- Inspect Resistance of Engine Coolant Temperature Sensor225
- Fuel Pressure Vsv226
- Fuel Pressure Vsv Inspection226
- Check Vsv for Open Circuit226
- Check Vsv for Ground226
- Check Vsv Operation227
- Inspect Egr Gas Temperature Sensor228
- Egr Gas Temperature Sensor228
- Egr Gas Temperature Sensor Inspection228
- Oxygen Sensor Inspection230
- Warm up Engine230
- Inspect Feedback Voltage230
- Sub–Oxygen Sensor Inspection232
- Inspect Sub–Oxygen Sensor232
- Inspect Heater Resistance of Sub–Oxygen Sensor232
- Engine Control Module (ECM) Terminals234
- Ecm Inspection235
- Ecm Removal and Installation235
- Inspect Voltage of Ecm236
- ECM Wiring Connectors Voltage237
- ECM Wiring Connectors Resistance238
- Inspect Resistance of Ecm238
- Fuel Cut Rpm239
- Fuel Cut Rpm Inspection239
- Connect Tachometer to Engine239
- Inspect Fuel Cut Prm239
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ240
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ240
Vs-E2240
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Thw-E2241
0.5 or Less241
- Table of Contents242
- Radiator244
- Radiator Cap244
- Reservoir Tank244
- Water Pump244
- Replace Engine Coolant247
- Check Engine Coolant Level at Reserve Tank247
- Coolant Check and Replacement247
- Water Pump Removal249
- Water Pump Inspection250
- Remove Water Inlet and Thermostat250
- Remove Water Pump250
- Inspect Water Pump250
- Water Pump Installation251
- Install Water Pump251
- Install Water Inlet and Thermostat251
- Install Water Inlet Pipe252
- Thermostat Removal253
- Remove Water Inlet Pipe254
- Remove Water Inlet254
- Inspect Thermostat254
- Thermostat Installation255
- Place Thermostat in Water Pump255
- Install Water Inlet255
- Radiator Cleaning256
- Radiator Inspection256
- Inspect Cooling System for Leaks257
- Radiator Removal258
- Uncaulk Lock Plates260
- Assembly of Sst260
- Radiator Disassembly260
- Radiator Assembly261
- Remove Tanks and O–Rings261
- Remove Oil Cooler from Lower Tank261
- Install Oil Coolant to Lower Tank261
- Install New O–Rings and Tanks262
- Caulk Lock Plate262
- Inspect for Water Leaks263
- Install Radiator and Hydraulic Cooling Fan264
- Radiator Installation264
- Install Hydraulic Cooling Fan to Radiator264
- Paint Lock Plates264
- Electronically Controlled Hydraulic Cooling Fan System266
- Fluid Level Inspection267
- Inspect Fluid Level267
- Hydraulic Cooling Fan System Bleeding268
- Check Fluid Level in Reservoir Tank268
- Bleed Cooling System268
- Inspect Oil Pressure269
- Connect Pressure Gauge269
- Oil Pressure Inspection269
- Hydraulic Motor271
- Hydraulic Motor Removal271
- Hydraulic Motor Disassembly273
- Mount Motor Housing273
- Hydraulic Motor Inspection274
- Inspect Drive and Driven Rotors274
- Inspect Oil Clearance of Drive Shaft275
- Install Oil Seal276
- Remove Oil Seal276
- Oil Seal Replacement276
- Hydraulic Motor Assembly277
- Hydraulic Motor Installation278
- Inspect Drive Shaft Preload278
- Install Hydraulic Motor to Fan Shroud278
- Install Cooling Fan to Hydraulic Motor278
- Oil Cooler Removal280
- Remove Upper Radiator Seal280
- Remove Rh Headlight Assembly280
- Remove Oil Cooler281
- Remove under Cover281
- Remove Rh Fog Lamp Assembly281
- Disconnect Hoses from Oil Cooler281
- Oil Cooler Inspection282
- Oil Cooler Installation282
- Inspect Oil Cooler282
- Install Oil Cooler282
- Connect Hoses to Oil Cooler283
- Install Rh Headlight Assembly283
- Install Upper Radiator Support Seal283
- Electronic Control Parts System Circuit284
- Inspect Cooling Fan Ecu285
- Cooling Fan Ecu Inspection285
- Cooling Fan Ecu Removal and Installation285
- Engine Coolant Water Temperature Sensor286
- Engine Coolant Temperature Sensor Removal and Installation286
- Inspect Engine Coolant Temperature Sensor286
- Solenoid Valve Inspection287
Ñ Ñ Ñ Ñ Ñ Ñ Ñ288
- Lubrication System Description289
- Oil Pump290
- Oil Pressure Regulator290
- Oil Filter290
- Check Engine Oil Level293
- Oil Pressure Check293
- Check Engine Oil Quality293
- Oil and Filter Replacement295
- Drain Engine Oil295
- Replace Oil Filter295
- Fill with Engine Oil296
- Oil Pump Removal297
- Remove Stiffener Plate298
- Remove Oil Pan298
- Remove Oil Strainer298
- Remove Oil Pan Baffle Plate299
- Remove Generator Bracket299
- Remove A/C Compressor Bracket300
- Remove No.1 Idler Pulley300
- Remove Crankshaft Timing Pulley300
- Remove Oil Pump300
- Oil Pump Disassembly301
- Remove Relief Valve301
- Remove Drive and Driven Rotors301
- Inspect Rotor Body Clearance302
- Inspect Rotor Side Clearance302
- Inspect Relief Valve302
- Oil Pump Inspection302
- Crankshaft Front Oil Seal Replacement303
- Inspect Rotor Tip Clearance303
- Oil Pump Assembly304
- Install Drive and Driven Rotors304
- Install Relief Valve304
- Oil Pump Installation305
- Install Generator Bracket307
- Install Washer Tank307
- Install Oil Pan308
- Install Oil Strainer308
- Install Oil Pan Baffle Plate308
- Install Stiffener Plate309
- Oil Filter Bracket Removal310
- Remove Oil Filter310
- Remove Oil Filter Bracket310
- Oil Filter Bracket Installation311
- Install Oil Filter Bracket311
- Install Oil Filter311
Ñ Ñ Ñ Ñ Ñ Ñ312
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ312
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ312
Kgf CM Ft Lbf312
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ft Lbf312
65 In. Lbf312
- How to Proceed with Troubleshooting315
- Customer Problem Analysis315
- Check and Clear Diagnostic Trouble Code (Precheck)315
- Diagnostic Trouble Code Check in Test Mode315
- Check for Momentary Interruption317
- Circuit Inspection by Checker319
- Customer Problem Analysis Check Sheet321
- Diagnosis System323
- Diagnostic Trouble Code Check324
- Malfunction Indicator Lamp Check324
- Diagnostic Trouble Code Clearance326
- Diagnostic Trouble Code Chart327
- Fail–Safe Chart335
- Back–Up Function335
- Perform a Simulation Test336
- Set Test Mode336
- Basic Inspection337
- Parts Location340
- Wiring Diagram341
- Terminals of Ecm343
- Standard Value of Ecm Terminals345
- Matrix Chart of Problem Symptoms347
- Location of Connectors in Engine Compartment349
- Location of Connectors in Body352
- Location of Connectors in Instrument Panel353
- Circuit Inspection357
- Diagnostic Chart358
- Inspection Procedure359
- RPM Signal Circuit (No. 2)360
- Ignition Signal Circuit361
- Control Signal Malfunction367
- Main Oxygen Sensor Circuit369
- Diagnostic Trouble Code Detection Driving Pattern370
- Engine Coolant Temp. Sensor Circuit373
- Intake Air Temp. Sensor Circuit377
- Air–Fuel Ratio Lean Malfunction379
- Air–Fuel Ratio Rich Malfunction379
- Sub–Oxygen Sensor Circuit385
- Check Voltage between Terminal HT of ECM Connector and Body Ground388
- Check Sub–Oxygen Sensor Heater388
- Volume Air Flow Meter Circuit391
- Check Voltage between Terminals VC and E2 of ECM392
- Check Voltage between Terminals VS and E2 of ECM394
- Check Resistance between Terminals VS and E2 of Volume Air Flow Meter394
- Throttle Position Sensor Circuit395
- Vehicle Speed Sensor Signal Circuit399
- Starter Signal Circuit403
- Knock Sensor Circuit405
- EGR System Malfunction411
- Switch Condition Signal Circuit415
- Park/Neutral Position Switch Circuit419
- ECM Power Source Circuit423
- Back up Power Source Circuit429
- Cold Start Injector Circuit435
- IAC Valve Circuit439
- Fuel System Circuit443
- Fuel Pressure Control VSV Circuit449
- Air Conditioning Cut Control Circuit453
- IACV Control VSV Circuit455
- TE1, TE2 Terminal Circuit459
- Ignition System461
- Pickup Coils462
- Distributor462
- Ignition Coil462
- Igniter462
- Spark Test467
- Check that Spark Occurs467
- Spark Plugs Inspection470
- Inspect Electrode470
- Visually Inspect Spark Plugs471
- Inspect Electrode Gap471
- Clean Spark Plugs471
- Install Spark Plugs471
- Inspect Secondary Coil Resistance472
- Ignition Coil Inspection472
- Inspect Primary Coil Resistance472
- Distributor Inspection472
- Inspect Signal Generator (Pickup Coil) Resistance473
- Distributor Removal474
- Distributor Disassembly476
- Remove Wire Harness Clamp Clip476
- Remove Distributor Cap476
- Install Wire Harness Clamp Clip477
- Install Distributor Cap477
- Remove Rotor477
- Distributor Assembly477
- Distributor Installation478
- Set No. 1 Cylinder to Tdc/Compression478
- Adjust Ignition Timing480
- Starter Removal487
- Remove Starter488
- Starter Disassembly488
- Remove Field Frame and Armature488
- Remove Brush Holder489
- Remove Steel Ball489
- Remove Starter Housing, Clutch Assembly and Gear489
- Starter Inspection and Repair490
- Inspect Commutator for Open Circuit490
- Inspect Commutator for Ground490
- Inspect Commutator Circle Runout490
- Inspect Commutator Diameter491
- Inspect Undercut Depth491
- Inspect Field Coil for Open Circuit491
- Inspect Field Coil for Ground491
- Inspect Clutch Pinion Gear492
- Inspect Brush Holder Insulation492
- Inspect Gear Teeth492
- Inspect Brush Spring Load492
- Inspect Bearings495
- Magnetic Switch496
- Starter Assembly496
- Install Brush Holder496
- Insert Steel Ball into Clutch Shaft Hole497
- Install Starter Housing, Clutch Assembly and Gear497
- Install Field Frame and Armature Assembly498
- Inspect Clutch Pinion Gear Return499
- Perform Hold–In Test499
- Perform Pull–In Test499
- Starter Performance Test499
- Starter Installation500
- Install Cruise Control Actuator500
- Starter Relay Inspection501
- Inspection Relay Continuity501
- Check Battery Terminals, Fusible Link and Fuses511
- Inspect Drive Belt511
- Visually Check Generator Wiring and Listen for Abnormal Noises512
- Inspect Discharge Warning Light Circuit512
- Inspect Charging Circuit Without Load513
- Inspect Charging Circuit with Load513
- Generator Removal515
- Remove No.2 and No.3 Rh Engine Mounting Stays515
- Remove Drive Belt516
- Remove Generator516
- Generator Disassembly517
- Remove Rear End Cover517
- Remove Brush Holder and IC Regulator517
- Remove Rectifier Holder517
- Remove Rectifier End Frame518
- Remove Pulley518
- Inspect Rotor for Open Circuit519
- Inspect Rotor for Ground519
- Generator Inspection and Repair519
- Stator (Drive End Frame)520
- Inspect Slip Rings520
- Inspect Stator for Open Circuit520
- Inspect Stator for Ground520
- Inspect Negative Rectifier521
- Inspect Front Bearing521
- Inspect Positive Rectifier521
- Rectifiers (Rectifier Holder)521
- Inspect Rear Bearing522
- Generator Assembly523
- Install Rotor to Drive End Frame523
- Install Rectifier End Frame523
- Install Pulley524
- Install Rectifier Holder524
- Install IC Regulator and Brush Holder525
- Install Rear End Cover525
- Generator Installation526
- Install Drive Belt526

Brand	Toyota
Model	3VZ–FE
Category	Engine
Language	English

Toyota 3VZ–FE User Manual

Table of Contents

Questions and Answers:

Toyota 3VZ–FE Specifications

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