ENGINE
5.
Remove the case from the oven and place on
wood
blocks. Ho
ld
onto
th
e crankcase with kitchen
mius
or
heavy
gloves-it
is hot.
CAUTION
Be
sure to tap
th
e crankcase squarely
on
the piece
of
1I'0od.
Avoid (Iamaging
th
e sealing surface
of
th
e crankcase.
6. Hold the crankcase with the bearing side down
and tap
it
squarely on a
pi
ece of soft wood.
14
1
Continue
to
tap until
th
e bearing(s)
fa
ll
out. Repeat
for the oth
er
cr
ankcase half.
NaTE
If the bearings are difficulllO remol
'e
or instaff, don 't take a chance on
expensive crankcase dama
ge.
Hm
'e
the
work performed
by
a dealer or
competent machine shop.
7.
Reheat
th
e crankcase half
in
the oven.
8.
Remove the case from the oven and place on
wood
bl
ocks. Hold onto
th
e crankcase with
kit
chen
mi
ll
S
or
heavy glove
s-i
t is hot.
9.
While the crankcase is still hot, press each new
bearing(s)
in
to place
in
the crankcase
by
hand until
it
seats co
mpl
etel
y.
Do not hammer it
in
.
If
the
bearing
will not seat. remove
it
and cool
it
again.
Reheat the crankcase and try
to
in
stall the bearing
again.
10.
On bearings so equipped, install the bear
in
g
re
ta
iner and screws retaini
ng
the ball bearing.
Tighten the screws securel
y.
II.
Oil seals are best insta
ll
ed with a special tool
avai
lable from a Suzuki dealer. However, a proper
size socket or piece
of
pipe can be substituted.
Make sure that the bearings and seals are not
cocked in the crankcase ho
le
a
nd
that they are
seated properly.
BALANCER ASSEMBLY
Rem
o\-'a
i/
lnsta
ll
ation
I.
Remove
th
e eng
in
e from the frame as
disassemble the cra
nk
case as described
in
thi
s
chapter.
2.
l
fs
till installed, remove the balancer drive gear
from the crankshaft. Don't lose the locating pin
on
th
e
ba
ckside
or
the gear.
3.
Remove the s
ma
ll
washer (Figu
re
283),
4. Re
mo
ve
th
e large o
ut
er
wa
sher
(Figure
284).
5. Remove the balancer gear assembly
(Figure
285).
6. Remove the large inner wash
er
(Figure 286).
7.
Withdraw
th
e balancer sh
af
t (Fig
ur
e 287) rrom
the crankcase.
8.
Install by reversing these rem
ova
l steps. Note
th
e following during
in
stalla
ti
o
n.
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