Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols ..............................................................0A-1
Abbreviations ...................................................... 0A-1
Vehicle Side View ...............................................0A-2
Vehicle Identification Number ............................. 0A-3
Fuel and Oil Recommendation ...........................0A-3
Engine Coolant Recommendation ...................... 0A-4
BREAK-IN Procedures........................................0A-4
Cylinder Identification.......................................... 0A-4
Country and Area Codes .................................... 0A-5
Wire Color Symbols ............................................0A-5
Warning, Caution and Information Labels
Location ............................................................ 0A-6
Component Location ...........................................0A-7
Electrical Components Location ......................... 0A-7
Specifications.......................................................0A-9
Specifications ...................................................... 0A-9
Special Tools and Equipment ...........................0A-11
Special Tool ......................................................0A-11
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance .............................. 0B-1
General Description .............................................0B-1
Recommended Fluids and Lubricants................. 0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................0B-1
Lubrication Points ...............................................0B-2
Repair Instructions ..............................................0B-3
Air Cleaner Element Replacement...................... 0B-3
Air Cleaner Element Inspection ..........................0B-3
Exhaust Pipe Bolt and Muffler Bolt Inspection .... 0B-3
Exhaust Control Valve Inspection ....................... 0B-4
Valve Clearance Inspection and Adjustment ...... 0B-4
Spark Plug Replacement ....................................0B-9
Spark Plug Inspection and Cleaning ...................0B-9
Fuel Line Inspection ..........................................0B-10
Engine Oil and Filter Replacement ...................0B-10
Throttle Cable Play Inspection and
Adjustment ......................................................0B-12
Throttle Valve Synchronization .........................0B-12
Evaporative Emission Control System
Inspection (E-33 only) .....................................0B-13
PAIR System Inspection ...................................0B-13
Cooling System Inspection................................0B-13
Clutch System Inspection..................................0B-14
Clutch Hose Replacement ................................0B-15
Clutch Fluid Replacement .................................0B-15
Drive Chain Inspection and Adjustment ............0B-15
Drive Chain Cleaning and Lubricating...............0B-17
Brake System Inspection ..................................0B-17
Tire Inspection...................................................0B-19
Steering System Inspection ..............................0B-20
Front Fork Inspection ........................................0B-20
Rear Suspension Inspection .............................0B-20
Chassis Bolt and Nut Inspection .......................0B-21
Compression Pressure Check ..........................0B-22
Oil Pressure Check ...........................................0B-22
SDS check ........................................................0B-22
Specifications.....................................................0B-23
Tightening Torque Specifications......................0B-23
Special Tools and Equipment ...........................0B-23
Recommended Service Material .......................0B-23
Special Tool ......................................................0B-23
Service Data ............................................. 0C-1
Specifications.......................................................0C-1
Service Data........................................................0C-1
Tightening Torque List ........................................0C-9
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