1I-4 Starting System:
Starter Motor Removal and Installation
B823H11906002
Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire. Refer to “Battery Removal and
Installation in Section 1J (Page 1J-14)”.
2) Remove the throttle body. Refer to “Throttle Body
Removal and Installation in Section 1D (Page 1D-
10)”.
3) Disconnect the starter motor lead wire (1).
4) Remove the starter motor (2).
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Install the starter motor. Refer to “Wiring Harness
Routing Diagram in Section 9A (Page 9A-5)”.
Starter Motor Disassembly and Assembly
B823H11906003
Refer to “Starter Motor Removal and Installation
(Page 1I-4)”.
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to “Starter Motor
Components (Page 1I-3)”.
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply grease to the lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Apply grease to the bearing.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Align the match marks on the starter motor case with
the match mark on each housing end.
2
1
I823H1190038-01
I823H1190039-01
I823H1190003-01
I823H1190004-02
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