5C-12 Clutch:
Installation
Install the clutch release cylinder in the reverse order of
removal. Pay attention to the following points:
• Apply a small quantity of grease to the push rod.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Tighten each bolt to the specified torque.
Tightening torque
Clutch release mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
Clutch hose union bolt (b): 23 N·m (2.3 kgf-m,
16.5 lb-ft)
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Bleed air from the clutch system. Refer to “Air
Bleeding from Clutch Fluid Circuit (Page 5C-5)”.
Clutch Push Rod Inspection
B823H15306012
Inspect the push rod in the following procedures:
1) Remove the clutch push rod. Refer to “Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-11)”.
2) Inspect the push rod for wear or bend. If any defects
are found, replace it with a new one.
3) Reinstall the removed parts. Refer to “Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-11)”.
Clutch Release Cylinder Disassembly and
Assembly
B823H15306013
Refer to “Clutch Release Cylinder / Push Rod Removal
and Installation (Page 5C-11)”.
Disassembly
1) Place a rag over the piston to prevent it popping out.
2) Force out the piston using compressed air.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
I823H1530066-01
(a)
(b)
I823H1530018-01
I718H1530025-01
I823H1530019-01
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