Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions .................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis ......... 5B-1
Repair Instructions ..............................................5B-2
Transmission Components ................................. 5B-2
Transmission Removal........................................ 5B-3
Transmission Installation .................................... 5B-4
Transmission Construction.................................. 5B-7
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly ..............................5B-7
Transmission Related Parts Inspection............. 5B-10
Gear Position (GP) Switch Inspection...............5B-11
Gear Position (GP) Switch Removal and
Installation.......................................................5B-11
Gearshift Lever Construction ............................5B-13
Gearshift Lever Removal and Installation ......... 5B-14
Gearshift Lever Height Inspection and
Adjustment ...................................................... 5B-14
Gearshift Shaft / Gearshift Cam Plate
Components.................................................... 5B-14
Gearshift Shaft Construction .............................5B-15
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation................................. 5B-16
Gearshift Linkage Inspection ............................5B-17
Gearshift Shaft Oil Seal / Bearing Removal
and Installation................................................5B-17
Specifications.....................................................5B-19
Service Data ..................................................... 5B-19
Tightening Torque Specifications......................5B-19
Special Tools and Equipment ...........................5B-20
Recommended Service Material ....................... 5B-20
Special Tool ......................................................5B-20
Clutch ....................................................... 5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Clutch Fluid (Brake Fluid) Information.................5C-1
Schematic and Routing Diagram........................5C-2
Clutch Hose Routing Diagram (Except for E-
33) .....................................................................5C-2
Clutch Hose Routing Diagram (For E-33) ...........5C-3
Diagnostic Information and Procedures............5C-4
Clutch System Symptom Diagnosis ....................5C-4
Repair Instructions ..............................................5C-4
Clutch Lever Position Switch Inspection .............5C-4
Clutch Fluid Level Check ....................................5C-4
Clutch Hose Inspection .......................................5C-4
Air Bleeding from Clutch Fluid Circuit .................5C-5
Clutch Fluid Replacement ...................................5C-5
Clutch Hose Removal and Installation ................5C-6
Clutch Control System Components ...................5C-7
Clutch Master Cylinder Assembly Removal
and Installation ..................................................5C-8
Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly ..............................5C-9
Clutch Master Cylinder Components
Inspection........................................................5C-11
Clutch Release Cylinder / Push Rod Removal
and Installation ................................................5C-11
Clutch Push Rod Inspection..............................5C-12
Clutch Release Cylinder Disassembly and
Assembly.........................................................5C-12
Clutch Release Cylinder Inspection ..................5C-13
Clutch Components...........................................5C-14
Clutch Removal.................................................5C-15
Clutch Installation..............................................5C-17
Clutch Parts Inspection .....................................5C-21
Specifications.....................................................5C-23
Service Data......................................................5C-23
Tightening Torque Specifications......................5C-23
Special Tools and Equipment ...........................5C-24
Recommended Service Material .......................5C-24
Special Tool ......................................................5C-24
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